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Water-Based / Sealants / Xylene / Form Oil
Bleach / Graffiti Removing
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Summary of Contents for Sprayers Plus AIR BOOSTER 603

  • Page 1 Water-Based / Sealants / Xylene / Form Oil Bleach / Graffiti Removing...
  • Page 2: Table Of Contents

    INDEX Index ......... 2 Unpacking .
  • Page 3: Unpacking

    UNPACKING User Manual Power Set: Transformer, 16V Battery Pack, Charger Air Booster Air Link Assembly and Hose Silicone Grease Nozzles Tank Wand...
  • Page 4 UNPACKING CONT’D 
 Securely tighten the 6 locations indicated below to prevent leakage The Air Link applies only to spraying flammable liquids. For operations not involving flammable liquids, you can disregard these parts. For operations involving flammable liquids, follow instructions from P.16 to P.19 Snap the plastic holder to the bottom of the tank...
  • Page 5: Specifications

    SPECIFICATIONS Target Market Industrial Construction Power 16V Lithium Battery Engineered to Spray Water-Based / Sealants / Xylene / Form Oil Bleach / Graffiti Removing Number of Tanks of Liquid Sprayed per Up to 16 tanks (mist Spraying @ 16PSI) Charge Capacity - US Gallons (Litres) 2 (7.6) Dry Weight - lbs (kg)
  • Page 6: Important Product Note

    ONLY use those models specifically designated as being capable of containing and handling flammable liquids. Carefully follow all outlines and proper procedures when setting ups the Sprayer Plus Air Booster 603 to work with flammable liquids. Do Not spray flammable liquids unless using the proper settings.
  • Page 7: General Warnings

    GENERAL WARNINGS SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. DANGER! Indicates an imminently hazardous situation which, if not avoided will result in...
  • Page 8 GENERAL WARNINGS CONT’D WARNING! IMPROPER USE OR FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN EXPLOSION CAUSING SERIOUS EYE OR OTHER INJURIES. FOR THE SAFE USE OF THIS SPRAYER, YOU MUST READ AND FOLLOW ALL INSTRUCTIONS. • Do not leave a pressurized sprayer in the hot sun. Heat can cause pressure to build up, resulting in possible explosion.
  • Page 9: Battery Safety

    BATTERY SAFETY IMPORTANT SAFETY INSTRUCTIONS SprayerPlus sprayers are designed to operate with a 16V lithium-ion battery SprayersPlus. FOR BATTERY PACKS Explosive Atmospheres: Do not charge or use CAUTION - OTHER BATTERIES battery in explosive atmospheres, such as in the Use of any other batteries with the sprayer may presence of flammable liquids, gases or dust.
  • Page 10 BATTERY SAFETY CONT’D WARNING - STORAGE AND WARNING - GENERAL TRANSPORT Charging: Charge the battery packs only in Fire hazard: Do not store or carry the battery in SprayersPlus chargers. such a way that metal objects can come in contact with exposed battery terminals.
  • Page 11: Charging Information

    BATTERY POWER INDICATOR LIGHTS CHARGING PROCEDURE Sprayers Plus chargers are designed to charge • There are 3 LED lights on Sprayers Plus 16V battery packs only. Follow these the battery. steps to charge the SprayersPlus battery pack: Press the adjacent button 1.
  • Page 12 CHARGING INFORMATION CONT’D IMPORTANT CHARGING NOTES Charging Temperature: DO NOT charge the battery pack in an environment where the air Follow the Charging Procedure detailed on the temperature is below 40°F (+4.5°C), or above previous page of this manual to recharge the +105°F (+40.5°C).
  • Page 13: Preparing The Air Booster For Operation

    PREPARING THE AIR BOOSTER FOR OPERATION PRESSURE ADJUSTMENT The SprayersPlus Air Booster automatically pressurizes the tank to provide continuous reliable air pressure for spraying and is preset at the factory for optimal pressure at 28 psi. It can be adjusted by an adjustment lever located in the inner drum of the Air Booster.
  • Page 14 PREPARING THE AIR BOOSTER FOR OPERATION CONT’D 1. Tightly screw and thereby seal the Air Booster onto the canister tank. 2. Insert the battery into the battery slot. 3. Switch power to ON with illuminated red main switch. 4. Listen to detect sound of motor pressurizing the tank. 5.
  • Page 15 PREPARATION FOR SPRAYING WEAR PROTECTIVE GEAR Head Protection Follow Occupational Health and Eye Protection Safety regulation. Proper Mask Wearing protective clothing and equipment when handling Long Sleeve Clothing chemicals is obligatory. Smock WARNING: Use the correct dose and volume of Gloves chemical according to the product label.
  • Page 16 PREPARATION FOR SPRAYING CONT’D WAND PLACEMENT Pull out the plastic catch Snap the wand into the plastic catch Place the nozzle (of the Ready wand) into the to go! plastic tray...
  • Page 17: Spraying Flammable Liquid (4 Steps)

    SPRAYING FLAMMABLE LIQUID (STEP 1 OF 4) Note: These steps apply only to spraying flammable liquids. For operations not involving flammable liquids, these steps can be skipped and the operator can proceed with spraying and maintenance and cleaning of the sprayer. STEP-1 PREPARATION ASSEMBLING OF THE AIRLINK BASE INTRODUCTION...
  • Page 18 SPRAYING FLAMMABLE LIQUID (STEP 2 OF 4) Note: These steps apply only to spraying flammable liquids. For operations not involving flammable liquids, these steps can be skipped and the operator can proceed with spraying and maintenance and cleaning of the sprayer. STEP-2 FILL THE TANK AND FASTEN THE HOSE 2.1: Fill the tank Fill the tank gradually with the...
  • Page 19 SPRAYING FLAMMABLE LIQUID (STEP 3 OF 4) Note: These steps apply only to spraying flammable liquids. For operations not involving flammable liquids, these steps can be skipped and the operator can proceed with spraying and maintenance and cleaning of the sprayer. STEP-3 START SPRAYING Keep the tank away SAFETY FIRST!
  • Page 20 SPRAYING FLAMMABLE LIQUID (STEP 4 OF 4) Note: These steps apply only to spraying flammable liquids. If not using the Air Link base, proceed with spraying and maintenance and cleaning of the sprayer. Step-4 Finishing Up Carefully follow steps 4.1 to 4.4 on this page to safely turn off the Air Booster and empty the tank Turning off...
  • Page 21: Maintenance

    MAINTENANCE AND CLEANING Upon finishing the spraying operation, perform Pull valve to these procedures to prepare the sprayer for depressurize cleaning and lubrication. the tank 1. Turn off the Air Booster. 2. Depressurize the tank. 3. Unscrew the Air Booster to remove it, and then dispose of the residue in the tank.
  • Page 22: Nozzle & Performance

    NOZZLE & PERFORMANCE Mist Steam Horizonta Pressure setting setting Coverage l reach Type Sprayer Models output output (Steam (psi/kg) @ 3.3’ height (ml min) (ml/min) setting) Brass Cone 100, 101, 103, 201, 202, 401, 402, YT10, 40/2.8 1300 1950 3.6’ x 3.6’ 33.4’...
  • Page 23: Replacement Parts - Diagram A

    REPLACEMENT PARTS DIAGRAM A 
 K8060 K8058 K8059 HANDLE PLUG 16V CHARGER & AIR BOOSTER TEANSFORMER K4008 LARGE O-RING K4028   FOR PUMP TUBE PRESSURE ( CONSTRUCTION ) RELIEF VALVE K8066 K4035 HANDLE PLUG O-RING SET FOR CHECK VALVE PRESSURE RELIEF VALVE K8057 K5008...
  • Page 24: Replacement Parts - Diagram B

    REPLACEMENT PARTS - DIAGRAM B HOSE, WAND AND O-RINGS K3018 K8071 K3030 K8069 K8072 K4015 K4026 K4026 K4033 K4039 K3010 K4012 K8048 K7086 K4017...
  • Page 25: Replacement Parts - List

    REPLACEMENT PARTS - LIST K3010 BRASS SPINDLE SET K5008 SHOULDER STRAP W/SS HOOK K3018 BRASS SPRAY WAND - 20” K7086 PLUG SET - SPRAY GUN K3030 SPRAY GUN FILTER K8048 PE HOSE SET K4008 LARGE O-RING FOR PUMP TUBE K8050  ...
  • Page 26: Notes

    N O T E S _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________...
  • Page 27: Return Instructions

    R E T U R N INSTRUCTIONS If it is necessary to return the sprayer for repair, always perform the following tasks before returning the sprayer: • In an approved containment area, flush chemical residue from the pump, tank and hoses. 
 •...
  • Page 28: Warranty Info

    Warranty Registration Please visit: www.sprayers-plus.com/warranty 
 Sprayers Plus shall honor this warranty, free of charge, if any part or component shows defect in MATERIAL OR WORKMANSHIP, after final analysis at the factory. This Warranty shall exclude This Warranty shall be null...

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