Sanyo Denki SANMOTION SMC200-A Hardware Manual
Sanyo Denki SANMOTION SMC200-A Hardware Manual

Sanyo Denki SANMOTION SMC200-A Hardware Manual

Motion controller
Table of Contents

Advertisement

Quick Links

M0020716
SMC200-A,SMC200-B
Motion Controller
Hardware Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SANMOTION SMC200-A and is the answer not in the manual?

Questions and answers

Summary of Contents for Sanyo Denki SANMOTION SMC200-A

  • Page 1 M0020716 SMC200-A,SMC200-B Motion Controller Hardware Manual...
  • Page 3: Table Of Contents

    Table of Contents Preface ........................... 5 Introduction ....................... 5 Precautions related to these Instructions ..............5 Documentation for further reading ................6 Safety notes ........................7 Representation ......................7 General safety instructions ..................8 Safety instructions for personal safety ............... 8 Safety instructions for device maintenance ...............
  • Page 4 Table of Contents 6.4.2.1 Bus termination ..................... 33 6.4.2.2 Cable and connector specifications ............... 33 6.4.3 1-Wire interface ....................34 6.4.3.1 San Ace sensor that can be connected to S200 ..........34 6.4.3.2 1-Wire Interface Communication Overview ............ 34 6.4.3.3 Cable and connector specifications ...............
  • Page 5 Table of Contents 13.2.1 EMC guideline ....................55 13.2.2 EMC Compatibility test (CE Mark) ..............55 13.2.3 EMC Compatibility test (KC Mark) ..............55 13.3 UL Standard ......................55...
  • Page 7: Preface

    Introduction Preface 1 Preface 1.1 Introduction Thank you for purchasing the SANMOTION C motion control “SMC 200” series. This manual “Motion controller SMC200-A/SMC200-B" (hereinafter referred to as controller) describes the specifications, installation, wiring, and maintenance policy including the important matters that must be aware of when using this product to protect customers' safety.
  • Page 8: Documentation For Further Reading

    Preface Documentation for further reading Carefully and completely follow the safety instructions in this manual. Note that safety is not guaranteed for usage methods other than those described in this manual or those methods intended for the original product. Actual product may differ from the illustration or display window in this manual. The contents of this manual may be modified without prior notice as revisions or additions are created regarding the usage method of the product.
  • Page 9: Safety Notes

    Representation Safety notes 2 Safety notes 2.1 Representation The following symbols are used to indicate precautionary warnings regarding possible hazards in this instruction manual. The meaning of each symbol is as follows. DANGER! • indicates an imminently hazardous situation which will result in death or serious bodily injury if the corresponding precautions are not taken.
  • Page 10: General Safety Instructions

    Safety notes General safety instructions 2.2 General safety instructions Before using the product, please carefully read this manual and the related instruction manual, handle the product properly with paying attention to your safety. WARNING! The following precautions must be taken when using this product to reduce the risk of electric shock and injury.
  • Page 11: Safety Instructions For Device Maintenance

    Safety instructions for device maintenance Safety notes 2.4 Safety instructions for device maintenance WARNING!  Do not continue to use the product when it fails. The device must be taken out of commission and repaired or replaced by qualified personnel. Cautions on storage!...
  • Page 13: Hardware Overview

    Front view Hardware overview 3 Hardware overview The SMC200-A/B controller can be used in a wide variety of industrial equipment applications. It comes standard with various interfaces for configuring systems by combining necessary peripheral devices according to your functional requirements. 3.1 Front view Name Diagnostic display...
  • Page 14: Nameplate

    The following connectors can be used for the controller's Power and I/O connector. Wiring connector is not included in the product. Please be prepared separately with reference to the following tables. Connector Sanyo Denki Model No. Fenix contact Model No. AL-01174555-01 ※1 Power and I/O DFMC 1,5/20-ST-3,5 ※1...
  • Page 15: Serial, 1-Wire Interface Connector

    TE Connectivity 2040008-2 For technical data of the plugs used, please refer to the manufacturer's technical data sheet. The following options are available. When ordering from us, please specify the Sanyo Denki model number below. Sanyo Denki Model No. quantity...
  • Page 16: Cable With Rj45 Plug For Ethernet/Ethercat

    Accessories 3.3.4 Cable with RJ45 plug for ETHERNET/EtherCAT A cable with RJ-45 plugs assembled on both ends of the cable is available. When ordering from us, please specify the Sanyo Denki model number below. Name Length Sanyo Denki Model No.
  • Page 17: Displays And Control Button

    Diagnostic display (DIAG) Displays and Control button 4 Displays and Control button 4.1 Diagnostic display (DIAG) A seven-segment LED is on the front of the device showing status at startup and operation. Fig 4.1: Diagnostic display with control button and status LED The diagnostic display (DIAG) indicates as follows.
  • Page 18: Ethernet / Ethercat Status Leds

    Displays and Control button ETHERNET / EtherCAT Status LEDs 4.4 ETHERNET / EtherCAT Status LEDs The ETHERNET/EtherCAT connector (RJ-45) has an activity LED and a link status LED. The contents of the LED display are shown below. Meaning Display Activity LED(Orange) Blinking: Indicates sending or receiving data Link status LED (Green) Lighting up: Indicates that the link is established...
  • Page 19: Installation Of The Controller

    DIN rail Installation of the controller 5 Installation of the controller 5.1 DIN rail The controller should be hooked at the DIN rail TS 35 × 7.5 that must be installed horizontal direction to the ground. The interval between the screws to attach the DIN rail should be approximately 40 to 50 mm as shown below.
  • Page 20: Installing The Controller

    Installation of the controller Installing the controller 5.3 Installing the controller CAUTION  The DIN rail must be mounted in the horizontal direction to the ground.  To avoid heat accumulation, the front side of the controller must be straightly aligned with the DIN rail and directed ahead, the ventilation hole on the top board should be facing the ceiling, and the ventilation holes of the bottom side face toward the ground.
  • Page 21: End Plate

    Installing the controller Installation of the controller 5.3.1 End plate To prevent the modules from slipping or loosening through vibration, an end plate must be mounted on the left and right side of the mounting rail. End plates are not included with the controller.
  • Page 22: Removing The Controller

    Installation of the controller Removing the controller 5.4 Removing the controller CAUTION  When doing the removal work, please follow the procedure below. Wrong procedure may cause damage to the controller. Turn off the power. Disconnect all cable connections on the controller. Pull out the claws (DIN rail lock) from the main unit.
  • Page 23: Connections And Wiring

    Power-input Connections and wiring 6 Connections and wiring 6.1 Power-input Connect a 24VDC power supply to the A19 pin (24V) and A20 pin (GND) terminals of the Power and I/O connector. WARNING!  For using as the UL standard compliant product, a 24 VDC power supply must be SELV / LIM or SELV / Class 2 specification.
  • Page 24: Applicable Wire Size

    Connections and wiring Applicable wire size PIN No. Wiring name Description Main power supply+ Main power supply - Frame Ground DC24V Power supply DC24V 24V_GND DC24V Power ground wire Ground plate Fig 6.1: Power and I/O connector pin arrangement and power supply connection example 6.1.2 Applicable wire size ...
  • Page 25 Connections and wiring 6.2 I/O Equipped with 16 digital inputs, 8 digital outputs, and 2 analog current outputs. Digital I/O status is indicated by LEDs to the right of the connector. WARNING!  For using as the UL standard compliant product, the connector pins for I/O power supply, digital I/O signal must be connected to circuits with SELV / LIM or SELV / Class 2 specification.
  • Page 26: Pin Assignment

    Connections and wiring 6.2.1 Pin assignment CAUTION  Carefully refer to the Fig.6-2 to Fig.6-9, for wiring I/O correctly. Incorrect wiring may cause damage to the controller. Pin No. Signal Detail Pin No. Signal Detail INCOM Digital input Common IO24V Power supply + 24V IOGND I/O Power supply GND...
  • Page 27: Connection Example (Digital Input)

    Connections and wiring 6.2.2 Connection example (Digital input) The digital input is shared with positive common and negative common. Also, the input common terminal is the B1 pin. For specifications, see “12.5 General purpose digital input”. The following shows a connection example when using digital inputs for sink input (IOGND common) and source input (IO24V common).
  • Page 28 Connections and wiring [For source input (IO24V common)] IO24V IOGND DICOM:B1 IN00:A3 IN08:B3 IN07:A10 IN15:B10 Fig 6.4: Digital input connection example (IO24V common)
  • Page 29 Connections and wiring Fig 6.5: Digital input internal circuit...
  • Page 30: Connection Example (Digital Output)

    Connections and wiring 6.2.3 Connection example (Digital output) The digital output is a sink output (IO24G common). The common terminal for output is the A2/B2 pin. The A2 and B2 pins are internally connected. For specifications, see “12.6 General purpose digital output”...
  • Page 31: Switching I/O Led Display With Switch (Sw)

    Connections and wiring Fig 6.7: Digital output internal circuit 6.2.4 Switching I/O LED display with switch (SW) The LED lights for I/O status display are available for input 8 points and output 4 points. By switching the L-R switch [SW] at the top of the Power and I/O connectors, each of input/output status can be recognized with allocated display numbers.
  • Page 32: Connection Example (Analog Current Output)

    Connections and wiring 6.2.6 Connection example (analog current output) For specifications, see 12.7 General-purpose analog output.. IO24V IOGND IO24V:A1 IOGND:A2 IOGND:B2 AO0+:A15 AO1+:A16 AO0-:B15 AO1-:B16 Fig 6.8: Analog current output connection example...
  • Page 33: Cable And Connector Specifications For Analog Current Output Signals

    Connections and wiring IO24V IOGND 電圧・電流 コンバータ 絶 AOx+ 縁 AOx- 回 IOGND IOGND IOGND 路 IOGND 1… shield 3… internal logic 2… Current input device Fig 6.9: Analog current output internal circuit 6.2.7 Cable and connector specifications for analog current output signals Types of cables ...
  • Page 34: Usb Ports (Pc, Usb)

    USB Mini-B and the other side should be connectable to development PC. You can also purchase a cable with USB Mini-B on one end and USB Type-A on the other from us. When ordering, please specify the Sanyo Denki model number below. Product name Length Sanyo Denki Model No.
  • Page 35: Serial Interface (Si)

    Serial interface (SI) Connections and wiring 6.4 Serial interface (SI) SI is for connecting with peripheral devices. (RS485A/1-Wire interface). 6.4.1 Pin assignment Pin 8 Pin 7 Pin No. Signal Detail Not connected N.C. Not connected N.C. DATA+ Transmit / receive data (+) DGND Ground 1-Wire...
  • Page 36: 1-Wire Interface

    San Ace sensor that can be connected to S200 The San Ace sensors that support acquisition of measurement data via the S200's 1-Wire communication are listed below. A maximum of seven 1-Wire devices can be connected. Sanyo Denki Model No. 1-Wire Family Code product name...
  • Page 37: Ethernet Interface And Ethercat Interface

    ETHERNET interface and EtherCAT interface Connections and wiring Type of plug Please use TE Connectivity Industrial Mini I/O Plug Connector Type II (2040008-2). The wiring connector is not included, so please prepare it separately. Cable length Maximum 200m 6.5 ETHERNET interface and EtherCAT interface ETHERNET EtherCAT Fig.
  • Page 38: Ethercat Pin Assignment

    Connections and wiring ETHERNET interface and EtherCAT interface 6.5.2 EtherCAT Pin assignment Fig. 6.15: EtherCAT connector PIN No. Signal name Description Transmission data + Transmission data - Receive data + N.C. Not connected N.C. Not connected Receive data - Not connected N.C.
  • Page 39: Emc Measures Check List

    ETHERNET interface and EtherCAT interface Connections and wiring 6.6 Wiring with EMC measures Resistant immunity of the electrical system is largely dependent on the installation method and shielding process of the cable. From our experience of field service, most of the problems are due to improper cable laying and shielding process.
  • Page 41: Status At Time Of Failure Or Error

    ETHERNET interface and EtherCAT interface Status at time of failure or error 7 Status at time of failure or error 7.1 Failure of power supply  In the event of a power supply failure, the S200 is in reset state and all signals are initialized. ...
  • Page 43: Diagnosis Display

    ETHERNET interface and EtherCAT interface Status at time of failure or error 8 Diagnosis Display 8.1 Display during startup The progress status of each stage is displayed on the 7 segment LED. If an error is detected during startup, the error message is displayed. If the control button is pressed when the status display is "6", the application is stopped (STOP state).
  • Page 44: Operating States

    Status at time of failure or error Operating states 8.2 Operating states The operating status has the following states, and the display states of the 7-segment LED and status LED in each state are described below. 7-segment Status Description Status LED Orange State in which a structural abnormality in the user area is detected Orange...
  • Page 45: Command Switching Between Operating States (Control Button Operation)

    Command switching between operating states (Control button operation)Status at time of failure or error 8.3 Command switching between operating states (Control button operation) The controller monitors the state of the control button every cycle and executes the following process. Control button Controller execution process operation Indicates the current status of the controller (INIT, STOP, RUN)It returns to the original status in...
  • Page 46 Status at time of failure or errorCommand switching between operating states (Control button operation) Refer to the table below for the functions executed by long keystroke. 7 segment Function to be executed display Starting the application Stop control the application Write status report.
  • Page 47: Status Display (Battery Power)

    Status display (Battery power) Status at time of failure or error 8.4 Status display (Battery power) When the battery level falls below a certain level, a battery warning is displayed after rebooting. Battery level is performed by 7 segments LED as follows. Operating status 7 Segments LED display Status LED...
  • Page 48: Error Display

    Status at time of failure or error Error display Operating status 7 Segments LED display Status LED Other than ERR Blinking current state ⇒ ⇒ repeat those 4 times at 0.1 second intervals and READY 8.6 Error display An error is indicated by 7 segment LED. It displays in a form that connects the first letter of E with the three digit error identifier (eg E - 001).
  • Page 49: Factory Settings

    Error display Factory settings 9 Factory settings The factory settings are shown below. Item Value Host name SMC200 DHCP:Inactive Ethernet port IP address:192.168.21.101 Subnet mask:255.255.255.0 IP address:169.254.21.101 USB port Subnet mask:255.255.0.0 DHCP:Inactive IP address:192.168.100.101 Subnet mask:255.255.255.0 Mode:AP Wireless LAN SSID:SMC200-AP Security:Personal Password:123456789 Country code:US...
  • Page 51: Maintenance

    Inspection Maintenance 10 Maintenance 10.1 Inspection Perform inspections regularly to use the controller "SANMOTION C" series in the best condition. 10.1.1 Inspection interval The motion controller routine inspection is not required. However, mechanical wear and aging occur inside electrical and electronic components. Therefore, perform the following inspections at least once a year.
  • Page 52: Maintenance Parts

    Maintenance Maintenance parts 10.2 Maintenance parts This product includes consumables and parts with a limited life. For preventive maintenance, replacement is required based on the following standard replacement years. 10.2.1 Battery type and service life Battery type: CR2450 (Manganese dioxide lithium battery, 3 V / 600 mAh) A battery replacement cycle is determined by the balance of the following two factors.
  • Page 53: Disposal

    Disposal of the controller Disposal 11 Disposal 11.1 Disposal of the controller CAUTION Please observe the regulations regarding disposal of electric appliances and electronic devices!  Electrical and electronic devices including their accessories must not be disposed of in the household garbage. ...
  • Page 55: Technical Data

    In general Technical data 12 Technical data 12.1 In general Rated supply voltage (Main 24 V DC power) 19.2 V DC ~ 30 V DC Operating voltage range (Main power) Rated input current (Main 0.9 A power) Max. switch-on current (Main 20 A power) Overvoltage category...
  • Page 56: General Purpose Digital Input

    Technical data General purpose digital input 12.5 General purpose digital input Rated input voltage 24 V DC 19.2V DC ~ 30V DC Allowable input voltage range Input impedance 5.6 kΩ Input current 4.1m A/point (24V DC) Input type Positive common / Negative common shared OFF・ON Voltage OFF…DC5V or less ON・・・DC15V or higher Number of inputs...
  • Page 57: Ec Directives And Standards

    EC directives EC directives and standards 13 EC directives and standards 13.1 EC directives Directive 2004/108/EC EMC directive Directive 2011/65/EU RoHS directive 13.2 Standards The confirmation of the integrity of the system with respect to the command, has been subject to the following European standards.
  • Page 58 Revision A Jul. 2023 ■ ECO PRODUCTS Sanyo Denki's ECO PRODUCTS are designed with the concept of lessening impact on the environment in the process from product development to waste. The product units and packaging materials are designed for reduced environmental impact.

This manual is also suitable for:

Sanmotion smc200-b

Table of Contents