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Summary of Contents for Teknatool NOVA Vulcan DVR
- Page 1 NOVA Vulcan DVR ™ Engineering Drill Press Publication: 123-0918-011 Date: 17 September 2018 ESL BATCH MANUAL Models: 83800 – USA 83801 – Canada 83802 – NZ/Australia 83803 – Europe 83804 – UK 83805 – South Africa...
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Page 2: Contact
United States NOVA Innovation and Customer Care Center Phone: 727-954-3433 Email: service@teknatool.com Website: http://www.teknatool.com Or you can contact the retailer where you purchased your NOVA Vulcan DVR Drill Press, for the contact details please see our website www.teknatool.com 123-0918-011... -
Page 3: Table Of Contents
DVR is a trademark of DVR Technology Developments Ltd. The information and specifications contained herein are subject to change. Teknatool is not responsible for errors or omissions herein or for incidental damages in connection wit h the furnishing or use of this information. -
Page 4: General Safety Rules
GENERAL SAFETY RULES WARNING! Failure to follow these rules may result in serious personal injury or death. IMPORTANT: Before switching the drill press on, ALWAYS check the machine for the correct setting and speed, as well as ensuring the Chuck Key is removed. FOR YOUR OWN SAFETY, READ THE MANUAL BEFORE KEEP GUARDS IN PLACE and in working order. -
Page 5: Additional Safety Rules For Drill Presses
ADDITIONAL SAFETY RULES FOR DRILL PRESSES WARNING! Failure to follow these rules may result in serious personal injury. SEEK INSTRUCTION. If you are not thoroughly DO NOT OPERATE DRILL PRESS IF DAMAGED OR FAULTY. familiar with the operation of drill press, obtain If any part of your drill press is missing, damaged or advice from your supervisor, instructor, or other broken, in any way, or any electrical component fails, shut... -
Page 6: Inventory
INVENTORY Use Figure 1 and the inventory list below to inventory your drill press parts: Description 8338055 Headstock Assembly 8338028 Column 8338025 Base Table 8338054 Table Support Assembly 8338036 Handle Arm 8338032 Lock Handle 8338009 Down feed Handle AK3, AK4, AK5, AK6 3mm, 4mm, 5mm and 6mm Allen keys 8338037 Handle... -
Page 7: Dvr Motor And Controller
DVR MOTOR AND CONTROLLER Overview The DVR Motor drive is a unique type of motor and controller where the motor and controller interact. The motor provides data to the controller on its position and load conditions. The controller uses this data to handle all the timing and power management to ensure an energy efficient and powerful motor. -
Page 8: Setting Up Your Workshop
Recommendation Drill Press location Locate the NOVA Vulcan DVR Drill Press close to a power source in an area with good lighting. Leave enough clearance on all sides of the drill press, and be sure to allow for clearance when the table is swiveled. Other machines in your shop should not interfere with the operation of the drill press. -
Page 9: Mounting The Table Bracket And Rack
Mounting the Table Bracket and Rack Insert the shaft of the worm gear through the table bracket from the inside as shown below, while mating the worm gear threads with the preinstalled gear. Make sure to insert fully so the maximum shaft is exposed for later steps. Insert the rack into the table bracket as shown below, mating the rack teeth with the worm gear. -
Page 10: Mounting The Headstock
Mounting the Headstock Caution! Be sure to use proper lifting technique to avoid injury or damage to the drill press. Be sure to plan the method of attaching the headstock to the column before lifting. Only lift the headstock by the casting to avoid damaging more fragile components. -
Page 11: Connecting To Power
IMPORTANT: A Surge Protection Device must be used, rated to at least 15 amps (for 115V countries, USA and Canada) or 10 or 15 amps (230V countries). This is to protect the DVR motors electronics from electrical spikes or surges. USING THE NOVA VULCAN DVR DRILL PRESS Figure 7 - Front view of headstock 123-0918-011... -
Page 12: Vulcan Operation Basics
NOTE: For more a more in-depth description on the DVR Drive setup, settings, and features, please refer to section “Running the Drill Press” in this manual. When the NOVA Vulcan DVR Drill Press has just been powered up, the product name and logo will be displayed on the LCD, followed by warning messages. - Page 13 Favorite Speed #1 / Scroll up in menu / Custom function Favorite Speed #2D / Scroll down in menu / Custom function Note: #2D is the default start up speed Favorite Speed #3 / Custom function Favorite Speed #4 / Custom function GREEN ON –...
- Page 14 Speed Range (rpm) Fine Adjustment Coarse Adjustment Less than 200 5 rpm 20 rpm 200 – 499 5 rpm 50 rpm 500 – 999 5 rpm 100 rpm 1000 – 2999 10 rpm 200 rpm 3000 and over 20 rpm 500 rpm ZERO/CONFIRM KEY.
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Page 15: Mounting And Using The 3Mt Keyed Chuck
Mounting and Using the 3MT Keyed Chuck Figure 8 - Chuck components Before mounting the chuck, be sure to fully clean the 3MT tapered of arbor without lubrication or debris. Figure 9 - Seating arbor into drill chuck (left) & Seating arbor and chuck into spindle (right) Slide the arbor into the spindle socket while slowly rotating the drill chuck. -
Page 16: Mounting And Using The Er 32 Collet
Mounting and Using the ER 32 Collet Angling the collet up into the nut and pushing it past the extractor ring until the entire top portion of the collet is above the ring. Figure 10 Seating the Collet into the Nut. Push on the bottom of the collet until the collet completely enters, and lines up with, the nut. -
Page 17: Positioning The Table
Positioning the Table The table height and rotational position can be adjusted using the handle on the column: Loosen the locking handle on the rear of the table bracket. NOTE: It is important to unlock this handle before adjusting the table Rotate the crank handle attached to the rack to raise/lower the table to desired height. -
Page 18: Using The Mechanical Depth Stop
For Milling purpose To lock the quill at a certain depth, pull the quill lever down to the desired level. Rotate back (Loosen) the griping control bolt to increase the grip force on the Quill. Turn the quill lock handle clockwise and tighten firmly. Figure 12 Quill lock If the quill lock handle is not fully tightened when it reaches its limit: Pull the handle out along the screw so it freely rotates... -
Page 19: Hmi (Human Machine Interface) Layout
HMI (HUMAN MACHINE INTERFACE) LAYOUT Running the Drill press Once in idle mode, the LCD will display the information such as the set speed, current run speed, direction and current depth, depending on the settings. When the HMI displays that the drill press is ready to run, press the <ON> key to start the motor. The <OFF>... - Page 20 Speed Chart The NOVA Vulcan DVR Drill Press includes a built-in speed guide for drilling. The main benefit of the speed chart is the ability to input the type of drill bit, the drill bit size, and the work piece material, and the drill press will then set the speed to the recommended value.
- Page 21 Self-Start The “Self-Start” feature enables a one-handed drilling operation by automatically turning the motor on and off at pre-determined start depths. The motor will start running at 0.29”/7mm and stop once it returns to 0.24”/6mm. For reference, the programming includes the following characteristics: After this feature has been turned on, the handle must be raised to the top of the quill stroke before the first "self- start"...
- Page 22 Edit Favorite Speeds The favorite speed function has traditionally been a feature in the DVR motors. The favorite speeds allow the user to quickly switch between a set of predefined or user defined speeds. The favorite speeds can be accessed by pressing the <F1> to <F4> keys to select Fav.
- Page 23 Upgrade FW (Firmware) The HMI plays an important role in the control and functionality of the NOVA Vulcan DVR Drill Press as the HMI firmware version controls the features and performance of the drill press. The firmware version of the HMI can be upgraded via USB cable accessory and a PC with internet access.
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Page 24: Maintaining The Vulcan Drill Press
The current version of the HMI and the main control board can be displayed on the LCD screen. Factory Reset If the user is experiencing problems with the NOVA Vulcan DVR Drill Press, then it is advised for the user to perform a factory reset. To perform a factory reset: Press <Menu>... - Page 25 TROUBLESHOOTING GUIDE Problem Possible Cause Solution Work piece is not secure or held tightly 1. Check work piece mounting. enough. Excessive vibration. Drill press incorrectly bolted to base. Non-stock stand or bench is not well constructed, too light, or not level on the floor.
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Page 26: Teknatool Warranty
Teknatool 5 Year Limited Warranty ( 2 year on electrical parts) This Teknatool product is backed by a warranty from the date of purchase. Teknatool International Ltd will repair or replace, at its expense and option, this Teknatool product which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to an authorized Teknatool service center with proof of purchase of the product within TWO YEARS and provides Teknatool with reasonable opportunity to verify the alleged defect by inspection. -
Page 27: Vulcan Drill Press Headstock Breakdown
Vulcan Drill Press Headstock Breakdown 123-0918-011... -
Page 28: Vulcan Drill Press Stand/Table Breakdown
Vulcan Drill Press Stand/Table Breakdown 123-0918-011... -
Page 29: Vulcan Drill Press Parts List
Vulcan Drill Press Parts List REF# PART# DESCRIPTION REF# PART# DESCRIPTION C05016 M5×16 Cap Screw C05020 SHCS M5×20 8330355 Drill Press Top Cover 8338023 Pedometer Cover C08040 M8 Cap Screw 8339021 Drill Press Depth Pot 55431 Location pin (back motor cap) 8339044 Insert Block 52003... -
Page 30: Vulcan Drill Press Wiring Diagram
Vulcan Drill Press Wiring Diagram 123-0918-011... - Page 31 17 Sept 2018 NOVA Vulcan DVR Drill Press Manual 123-0918-011 © Teknatool International 2017 ® All rights reserved. Teknatool USA Inc. ® 123-0918-011...
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