Download
Share
Print this page
Hyundai HX480 L Service Manual
  1. Manuals
  2. Brands
  3. Hyundai Manuals
  4. Excavators
  5. HX480 L
  6. Service manual

Hyundai HX480 L Service Manual

Crawler excavator
Hide thumbs

Advertisement

Quick Links

Download this manual
HX480 L, HX520 L
CRAWLER EXCAVATOR
SERVICE MANUAL

Advertisement

loading

Related Manuals for Hyundai HX480 L

Summary of Contents for Hyundai HX480 L

  • Page 1 HX480 L, HX520 L CRAWLER EXCAVATOR SERVICE MANUAL...

  • Page 2: Table Of Contents

    Table of Content FOREWORD 1. Structure 2. How To Read The Service Manual 3. Conversion Table SECTION 1 GENERAL Group 1 Safety Group 2 Specifications SECTION 2 STRUCTURE AND FUNCTION Group 1 Pump Device Group 2 Main Control Valve Group 3 Swing Device Group 4 Travel Device Group 5 Rcv Lever Group 6 Rcv Pedal...
  • Page 3 Group 11 Intelligent Power Control System Group 12 Anti-restart System Group 13 Self-diagnostic System Group 14 Engine Control System Group 15 Eppr Valve Group 16 Monitoring System Group 17 Fuel Warmer System SECTION 6 TROUBLESHOOTING Group 1 Before Troubleshooting Group 2 Hydraulic And Mechanical System Group 3 Electrical System Group 4 Mechatronics Systegroup System SECTION 7 MAINTENANCE STANDARD...

  • Page 4: Foreword

    This section shows bolt specifications and standard torque values needed when mounting components to the machine. The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information. Find manuals at https://best-manuals.com...

  • Page 5: How To Read The Service Manual

    Revised edition mark(①②③…) Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.

  • Page 6: Conversion Table

    3. CONVERSION TABLE 3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Example 1.
  • Page 7 Millimeters to inches Millimeters to inches 1mm = 0.03937in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260 1.299 1.339...
  • Page 8 Liter to U.S. Gallon Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189...
  • Page 9 kgf·m to to lbf lbf·ft ft 1kgf·m = 7.233lbf·ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7 245.9 253.2...
  • Page 10 kgf/cm kgf/cm to to lbf/in lbf/in 1kgf / cm = 14.2233lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3 412.5 426.7...
  • Page 11 TEMPERATURE TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.

  • Page 12: Section 1 General

    SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ----------------------------------------------------------------------------------------------------- 1-10...

  • Page 13: Group 1 Safety

    SECTION 1 GENERAL SECTION 1 GENERAL GROUP 1 SAFETY GROUP 1 SAFETY FOLLOW SAFE PROCEDURE FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.
  • Page 14 PREPARE FOR EMERGENCIES PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance ser vice, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...
  • Page 15 KEEP RIDERS OFF EXCAVATOR KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.
  • Page 16 SUPPORT MACHINE PROPERLY SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must wor k on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under 13031GE10 continuous load.
  • Page 17 BEWARE OF EXHAUST FUMES BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.
  • Page 18 SERVICE MACHINE SAFELY SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.
  • Page 19 AVOID HEATING NEAR PRESSURIZED AVOID HEATING NEAR PRESSURIZED FLUID LINES FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
  • Page 20 PREVENT ACID BURNS PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2.
  • Page 21 DISPOSE OF FLUIDS PROPERLY DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

  • Page 22: Group 2 Specifications

    GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT Tool box DEF/AdBlue tank Fuel tank Hydraulic tank Main pump After treatment device Engine Charge air cooler Tooth Bucket Turning joint Swing motor Main control valve Radiator Oil cooler Arm cylinder Boom Boom cylinder Handrail Precleaner Counterweight...
  • Page 23 2. SPECIFICATIONS HX480 L 7.06 m (23' 2") BOOM, 3.38 m (11' 1") ARM 480F2SP02 Description Unit Specification Operating weight kg (lb) 49500 (109130) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12260 (40' 3") Overall width, with 600 mm shoe 3340 (10' 11")
  • Page 24 HX480 L 7.06 m (23' 2") BOOM, 2.40 m (7' 10") ARM 480F2SP02 Description Unit Specification Operating weight kg (lb) 49260 (108600) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12510 (41' 1") Overall width, with 600 mm shoe 3340 (10' 11")
  • Page 25 HX480 L 7.06 m (23' 2") BOOM, 2.90 m (9' 6") ARM 480F2SP02 Description Unit Specification Operating weight kg (lb) 49460 (109040) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12390 (40' 8") Overall width, with 600 mm shoe 3340 (10' 11")
  • Page 26 HX480 L 7.06 m (23' 2") BOOM, 4.00 m (13' 1") ARM 480F2SP02 Description Unit Specification Operating weight kg (lb) 49600 (109350) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12230 (40' 1") Overall width, with 600 mm shoe 3340 (10' 11")
  • Page 27 HX480 L 6.55 m (21' 6") BOOM, 2.40 m (7' 10") ARM 480F2SP02 Description Unit Specification Operating weight kg (lb) 49220 (108510) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 11990 (39' 4") Overall width, with 600 mm shoe 3340 (10' 11")
  • Page 28 HX480 L 6.55 m (21' 6") BOOM, 2.90 m (9' 6") ARM 480F2SP02 Description Unit Specification Operating weight kg (lb) 49420 (108950) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 11870 (38' 11") Overall width, with 600 mm shoe 3340 (10' 11")
  • Page 29 HX480 L 9.00 m (29' 6") BOOM, 6.00 m (19' 8") ARM 480F2SP02 Description Unit Specification Operating weight kg (lb) 50550 (111440) Bucket capacity (SAE heaped), standard 1.38 (1.80) Overall length 14230 (46' 8") Overall width, with 600 mm shoe 3640 (11' 11")
  • Page 30 HX520 L 7.06 m (23' 2") BOOM, 3.38 m (11' 1") ARM 480F2SP03 Description Unit Specification Operating weight kg (lb) 52400 (115520) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12260 (40' 3") Overall width, with 600 mm shoe 2980/3540 (9' 10"/11' 7") (transport position / working position) Overall height...
  • Page 31 HX520 L 7.06 m (23' 2") BOOM, 2.40 m (7' 10") ARM 480F2SP03 Description Unit Specification Operating weight kg (lb) 52160 (114990) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12510 (41' 1") Overall width, with 600 mm shoe 2980/3540 (9' 10"/11' 7") (transport position / working position) Overall height...
  • Page 32 HX520 L 7.06 m (23' 2") BOOM, 2.90 m (9' 6") ARM 480F2SP03 Description Unit Specification Operating weight kg (lb) 52360 (115430) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12380 (40' 7") Overall width, with 600 mm shoe 2980/3540 (9' 10"/11' 7") (transport position / working position) Overall height...
  • Page 33 HX520 L 7.06 m (23' 2") BOOM, 4.00 m (13' 1") ARM 480F2SP03 Description Unit Specification Operating weight kg (lb) 52500 (115740) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12250 (40' 2") Overall width, with 600 mm shoe 2980/3540 (9' 10"/11' 7") (transport position / working position) Overall height...
  • Page 34 HX520 L 6.55 m (21' 6") BOOM, 2.40 m (7' 10") ARM 480F2SP03 Description Unit Specification Operating weight kg (lb) 52120 (114900) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 12000 (39' 4") Overall width, with 600 mm shoe 2980/3540 (9' 10"/11' 7") (transport position / working position) Overall height...
  • Page 35 HX520 L 6.55 m (21' 6") BOOM, 2.90 m (9' 6") ARM 480F2SP03 Description Unit Specification Operating weight kg (lb) 52320 (115350) Bucket capacity (SAE heaped), standard 2.20 (2.88) Overall length 11870 (38' 11") Overall width, with 600 mm shoe 2980/3540 (9' 10"/11' 7") (transport position / working position) Overall height...
  • Page 36 HX520 L 9.00 m (29' 6") BOOM, 6.00 m (19' 8") ARM 480F2SP03 Description Unit Specification Operating weight kg (lb) 53410 (117750) Bucket capacity (SAE heaped), standard 1.38 (1.80) Overall length 14200 (46' 7") Overall width, with 600 mm shoe 2980/3540 (9' 9"/11' 7") (transport position / working position) Overall height...
  • Page 37 3. WORKING RANGE HX480 L 7.06 m (23' 2") BOOM 480F2SP04 Description 2.40 m (7' 10") Arm 2.90 m (9' 6") Arm 3.38 m (11' 1") Arm 4.00 m (13' 1") Arm Max digging reach 11200 mm (36' 9") 11620 mm (38' 1") 12040 mm (39' 6") 12600 mm (41' 4") Max digging reach on ground 10980 mm (36' 0") 11410 mm (37' 5") 11840 mm (38'10") 12410 mm (40' 9")
  • Page 38 HX480 L 6.55 m (21' 6") BOOM 480F2SP04 Description 2.40 m (7' 10") Arm 2.90 m (9' 6") Arm Max digging reach 10690 mm (35' 1") 11130 mm (36' 6") Max digging reach on ground 10470 mm (34' 4") 10910 mm (35'10") Max digging depth 6390 mm (21' 0")
  • Page 39 HX480 L 9.00 m (29' 6") BOOM 4809A2SP04 Description 6.00 m (19' 8") Arm Max digging reach 16180 mm (53' 1") Max digging reach on ground 16030 mm (52' 7") Max digging depth 12020 mm (39' 5") Max digging depth (8ft level) 11920 mm (39' 1")
  • Page 40 HX520 L 7.06 m (23' 2") BOOM 480F2SP05 Description 2.40 m (7' 10") Arm 2.90 m (9' 6") Arm 3.38 m (11' 1") Arm 4.00 m (13' 1") Arm Max digging reach 11200 mm (36' 9") 11620 mm (38' 1") 12040 mm (39' 6") 12600 mm (41' 4") Max digging reach on ground 10950 mm (35'11") 11380 mm (37' 4") 11810 mm (38' 9") 12380 mm (40' 7") Max digging depth...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Hx520 l