Related Manuals for Worldwide Construction And Forestry Division 135D
Summary of Contents for Worldwide Construction And Forestry Division 135D
- Page 1 135D Excavator Operation and Test OPERATION & TEST TECHNICAL MANUAL 135D Excavator TM10742 16AUG19 (ENGLISH) Worldwide Construction And Forestry Division PRINTED IN U.S.A.
- Page 2 Operation and tests sections help you of troubleshooting, general maintenance, and basic type identify the majority of routine failures quickly. of failures and their causes. DX,TMIFC -19-15APR14-1/1 TM10742 (16AUG19) 135D Excavator 081619 PN=2 Find manuals at https://best-manuals.com...
- Page 3 18600 South John Deere Road Attn: Publications, Dept. 324 Dubuque, IA 52004-0538 FAX NUMBER: 1-563-589-5800 (USA) Publication Number: Page Number: Ideas, Comments: Name: Phone: Email Address: THANK YOU! TX,TM,FAX -19-03JUL01-1/1 TM10742 (16AUG19) 135D Excavator 081619 PN=3 Find manuals at https://best-manuals.com...
- Page 4 Introduction TM10742 (16AUG19) 135D Excavator 081619 PN=4 Find manuals at https://best-manuals.com...
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Page 5: Group 01-Safety
COPYRIGHT © 2019 DEERE & COMPANY Moline, Illinois All rights reserved. A John Deere ILLUSTRUCTION ™ Manual Previous Editions Copyright © 2008, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018 TM10742 (16AUG19) 135D Excavator 081619 PN=1 Find manuals at https://best-manuals.com... - Page 6 Contents TM10742 (16AUG19) 135D Excavator 081619 PN=2 Find manuals at https://best-manuals.com...
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Page 7: Table Of Contents
Park and Prepare for Service Safely........... 9000-01-10 Service Cooling System Safely ....9000-01-10 Remove Paint Before Welding or Heating ..........9000-01-11 Make Welding Repairs Safely ....9000-01-11 Drive Metal Pins Safely ......9000-01-11 TM10742 (16AUG19) 9000-1 135D Excavator 081619 PN=1 Find manuals at https://best-manuals.com... - Page 8 Contents TM10742 (16AUG19) 9000-2 135D Excavator 081619 PN=2 Find manuals at https://best-manuals.com...
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Page 9: Recognize Safety Information
Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. TX03679,00016D0 -19-03JAN07-1/1 TM10742 (16AUG19) 9000-01-1 135D Excavator 081619 PN=9 Find manuals at https://best-manuals.com... -
Page 10: Avoid Unauthorized Machine Modifications
Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or repair is complete. TX03679,00016D2 -19-03JAN07-1/1 TM10742 (16AUG19) 9000-01-2 135D Excavator 081619 PN=10 Find manuals at https://best-manuals.com... -
Page 11: Avoid High-Pressure Fluids
If hydraulic oil penetrates your skin, see a doctor immediately. Injected oil must be removed surgically within hours or gangrene may result. Contact a knowledgeable medical source or the Deere & Company Medical Department in Moline, Illinois, U.S.A. TX03679,00016D3 -19-03NOV08-1/1 TM10742 (16AUG19) 9000-01-3 135D Excavator 081619 PN=11... -
Page 12: Beware Of Exhaust Fumes
Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F). TX03679,000174A -19-03NOV08-1/1 TM10742 (16AUG19) 9000-01-4 135D Excavator 081619 PN=12... -
Page 13: Handle Chemical Products Safely
Use extra care when mud, snow, or moisture present slippery conditions. Keep steps clean and free of grease or oil. Never jump when exiting machine. Never mount or dismount a moving machine. TX03679,00016F2 -19-24APR13-1/1 TM10742 (16AUG19) 9000-01-5 135D Excavator 081619 PN=13... -
Page 14: Start Only From Operator's Seat
Always lower work equipment to the ground and pull pilot control shutoff lever to locked position before standing up or leaving the operator's seat. Stop engine before exiting. DW90712,00002C1 -19-07MAR08-1/1 TM10742 (16AUG19) 9000-01-6 135D Excavator 081619 PN=14... -
Page 15: Avoid Work Site Hazards
Riders are subject to injury. They may fall from machine, be caught between machine parts, or be struck by foreign objects. Riders may obstruct operator’s view or impair the ability to operate machine safely. Keep Riders Off Machine TX03679,0001726 -19-30JUN16-1/1 TM10742 (16AUG19) 9000-01-7 135D Excavator 081619 PN=15... -
Page 16: Avoid Backover Accidents
Unloading Machine Ensure solid footing. Use extra care when operating near banks or excavations that may cave-in and cause machine to tip or fall. Do Not Jump TX03679,00016DF -19-30JUN16-1/1 TM10742 (16AUG19) 9000-01-8 135D Excavator 081619 PN=16... -
Page 17: Use Special Care When Lifting Objects
Avoid serious injury or death from an explosion hazard. Deactivate all cellular or radio frequency devices on equipment stored or operating in an area, such as a blasting zone, where the use of radio transmitting devices are prohibited. VD76477,0001543 -19-08JAN08-1/1 TM10742 (16AUG19) 9000-01-9 135D Excavator 081619 PN=17... -
Page 18: Park And Prepare For Service Safely
Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. DX,RCAP -19-04JUN90-1/1 TM10742 (16AUG19) 9000-01-10 135D Excavator 081619 PN=18... -
Page 19: Remove Paint Before Welding Or Heating
Hammering hardened metal parts such as pins and bucket teeth may dislodge chips at high velocity. Use a soft hammer or a brass bar between hammer and object to prevent chipping. TX03679,0001745 -19-03JAN07-1/1 TM10742 (16AUG19) 9000-01-11 135D Excavator 081619 PN=19... - Page 20 Safety TM10742 (16AUG19) 9000-01-12 135D Excavator 081619 PN=20...
- Page 21 Pilot Pressure Sensor Voltage Diagnostics..........9001-10-24 High.............9001-10-44 11206.03 — Pump 1 Control Pressure Front Attachment Pilot Pressure Sensor Voltage High ......9001-10-25 Sensor Diagnostics ......9001-10-44 Pump 1 Control Pressure Sensor Diagnostics..........9001-10-25 Continued on next page TM10742 (16AUG19) 9001-1 135D Excavator 081619 PN=1...
- Page 22 Travel Speed Solenoid Diagnos- (P1173)..........9001-20-2 tics............9001-10-55 110.03 — Engine Coolant Temperature 11405.04 — Travel Speed Solenoid Sensor Voltage High (P0118)....9001-20-2 Feedback Current Low......9001-10-56 110.04 — Engine Coolant Temperature Sensor Voltage Low (P0117)....9001-20-3 Continued on next page TM10742 (16AUG19) 9001-2 135D Excavator 081619 PN=2...
- Page 23 1077.02 — CPU Monitoring IC 14002.02 — ICF: External RAM: Read Malfunction (P0606) ......9001-20-8 / Write Error.........9001-30-12 1079.02 — 5 Volt Power Supply #1 Controller Hardware Diagnos- Malfunction (P1631) ......9001-20-8 tics............9001-30-12 Continued on next page TM10742 (16AUG19) 9001-3 135D Excavator 081619 PN=3...
- Page 24 Harness Diagnostics........9001-40-3 24 — Outdoor Ambient Temperature Sensor Open Circuit......9001-40-3 Harness Diagnostics........9001-40-4 -24 — Outdoor Ambient Temperature Sensor Short Circuit ......9001-40-4 Harness Diagnostics........9001-40-4 25 — Coolant Temperature Sensor Open Circuit ..........9001-40-4 Harness Diagnostics........9001-40-4 TM10742 (16AUG19) 9001-4 135D Excavator 081619 PN=4...
- Page 25 NO: Main controller (MCF) malfunction. Replace main controller (MCF). See Main Controller (MCF) Remove and Install. (Group 9015-20.) TP97644,00005DF -19-24APR13-4/4 11001.02 — Abnormal RAM TP97644,00005E0 -19-24APR13-1/4 Controller Hardware Diagnostics Continued on next page TP97644,00005E0 -19-24APR13-2/4 TM10742 (16AUG19) 9001-10-1 135D Excavator 081619 PN=25...
- Page 26 Is DTC 11002.02-Abnormal A/D Conversion still present? YES: Code is still present but machine is still operable. Go to Machine Function Check. NO: Main controller (MCF) is OK. Continued on next page TP97644,00005E1 -19-24APR13-3/4 TM10742 (16AUG19) 9001-10-2 135D Excavator 081619 PN=26...
- Page 27 See Monitor Data Items. (Group 9015-20.) for each remaining sensor. Does voltage increase steadily as engine speed dial is moved to high idle? NO: Replace last sensor that was connected. Continued on next page TP97644,00005E2 -19-24JUL14-4/5 TM10742 (16AUG19) 9001-10-3 135D Excavator 081619 PN=27...
- Page 28 (MCF) and information controller (ICF). Repair or replace harness. See Cab Harness (W1) Wiring Diagram and See Machine Harness (W2) Wiring Diagram. (Group 9015-10.) Continued on next page TP97644,00005E3 -19-10JAN08-4/30 TM10742 (16AUG19) 9001-10-4 135D Excavator 081619 PN=28...
- Page 29 (MCF) and monitor controller. Repair or replace harnesses. See Cab Harness (W1) Wiring Diagram, See Machine Harness (W2) Wiring Diagram and See Monitor Harness (W3) Wiring Diagram. (Group 9015-10.) Continued on next page TP97644,00005E3 -19-10JAN08-6/30 TM10742 (16AUG19) 9001-10-5 135D Excavator 081619 PN=29...
- Page 30 Wiring Diagram and See Monitor Harness (W3) Wiring Diagram. (Group 9015-10.) Is there continuity between CAN circuit and ground circuit? NO: Go to ICF Short to Ground Check. Continued on next page TP97644,00005E3 -19-10JAN08-8/30 TM10742 (16AUG19) 9001-10-6 135D Excavator 081619 PN=30...
- Page 31 Wiring Diagram and See Monitor Harness (W3) Wiring Diagram. (Group 9015-10.) Is there continuity between CAN circuit and power circuit? NO: Go to ECM Short to Power Check. Continued on next page TP97644,00005E3 -19-10JAN08-11/30 TM10742 (16AUG19) 9001-10-7 135D Excavator 081619 PN=31...
- Page 32 Wiring Diagram and See Monitor Harness (W3) Wiring Diagram. (Group 9015-10.) Is there continuity between CAN circuit and power circuit? NO: Go to MCF Short to Key Switch Signal Check. Continued on next page TP97644,00005E3 -19-10JAN08-14/30 TM10742 (16AUG19) 9001-10-8 135D Excavator 081619 PN=32...
- Page 33 Machine Harness (W2) Wiring Diagram and See Monitor Harness (W3) Wiring Diagram. (Group 9015-10.) NOTE: Key Switch: Off NO: Go to ICF Short to Key Switch Signal Check. Continued on next page TP97644,00005E3 -19-10JAN08-16/30 TM10742 (16AUG19) 9001-10-9 135D Excavator 081619 PN=33...
- Page 34 Machine Harness (W2) Wiring Diagram and See Monitor Harness (W3) Wiring Diagram. (Group 9015-10.) NOTE: Key Switch: Off NO: Go to MCF CAN High and Low Side Continuity Check. Continued on next page TP97644,00005E3 -19-10JAN08-18/30 TM10742 (16AUG19) 9001-10-10 135D Excavator 081619 PN=34...
- Page 35 Machine Harness (W2) Wiring Diagram and See Monitor Harness (W3) Wiring Diagram. (Group 9015-10.) NOTE: Key Switch: Off NO: Go to ICF CAN High and Low Side Continuity Check. Continued on next page TP97644,00005E3 -19-10JAN08-20/30 TM10742 (16AUG19) 9001-10-11 135D Excavator 081619 PN=35...
- Page 36 Check resistance between pin C4 and C15. Is resistance between 50—70 Ω? YES: Go to DTC Check. NOTE: Key Switch: Off NO: Go to ICF CAN Resistance Check. Continued on next page TP97644,00005E3 -19-10JAN08-23/30 TM10742 (16AUG19) 9001-10-12 135D Excavator 081619 PN=36...
- Page 37 Check resistance between pins 18 and 37. Is resistance between 110—130Ω? YES: Go to DTC Check. NOTE: Key Switch: Off NO: Go to Monitor Controller CAN Resistance Check. Continued on next page TP97644,00005E3 -19-10JAN08-27/30 TM10742 (16AUG19) 9001-10-13 135D Excavator 081619 PN=37...
- Page 38 TP97644,00005E4 -19-09JUL10-1/3 Engine Speed Diagnostics Engine speed is 4000 rpm or faster. NOTE: The main controller (MCF) receives engine speed via CAN from the engine control module (ECM). Continued on next page TP97644,00005E4 -19-09JUL10-2/3 TM10742 (16AUG19) 9001-10-14 135D Excavator 081619 PN=38...
- Page 39 Engine Speed Dial Position Voltage malfunction. 0.3 to 1.0 Volts Slow Idle Replace engine speed Fast Idle 4.0 to 4.7 Volts dial. See Switch Panel Remove and Install. (Group 9015-20.) Continued on next page TP97644,00005E5 -19-12NOV07-4/8 TM10742 (16AUG19) 9001-10-15 135D Excavator 081619 PN=39...
- Page 40 Wiring Diagram. (Group 9015-10.) Is there continuity to power or ground? NO: Main controller (MCF) malfunction. Replace main controller (MCF). See Main Controller (MCF) Remove and Install. (Group 9015-20.) Continued on next page TP97644,00005E5 -19-12NOV07-7/8 TM10742 (16AUG19) 9001-10-16 135D Excavator 081619 PN=40...
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