JS Automation MPC3028A User Manual

8-axis motion control card
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MPC3028A
8-Axis Motion Control Card
User's Manual (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號 6 樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL:+886-2-2647-6936
FAX:+886-2-2647-6940
http://www.automation.com.tw
E-mail:control.cards@automation.com.tw

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  • Page 1 MPC3028A 8-Axis Motion Control Card User’s Manual (V1.4) 健昇科技股份有限公司 JS AUTOMATION CORP. 新北市汐止區中興路 100 號 6 樓 6F., No.100, Zhongxing Rd., Xizhi Dist., New Taipei City, Taiwan TEL:+886-2-2647-6936 FAX:+886-2-2647-6940 http://www.automation.com.tw E-mail:control.cards@automation.com.tw...
  • Page 2 Correction record Version Record MPC3028A compatible with old version MPC3028 1. Modify Notes on hardware installation 2. Add Warranty 3. Change orientation of JF1/2 and JF5/6 connector (chapt. 5.1) 4. Add specifications to each input and output (chapt. 6) 5. Add ADP9201DIN External wiring diagram (chapt. 7) Add ADP9201DIN(N) specifications information Modify ADP3024DIN Layout and dimension (chapt.
  • Page 3: Table Of Contents

    10.5 The wiring diagram for MPC3028A wiring board to YASKAWA servo driver ...... 29 10.6 The wiring diagram for MPC3028A wiring board to Mokon / YPV servo driver ....29 10.7 The wiring diagram for MPC3028A wiring board to Mokon / YJD servo driver ....30...
  • Page 4 10.9 The wiring diagram for MPC3028A wiring board to YAMAHA SRCP servo driver ..... 31 10.10 The wiring diagram for MPC3028A wiring board to Delta ASDA-B servo driver ... 32 10.11 The wiring diagram for MPC3028A wiring board to Delta ASDA-B2 servo driver ..32...
  • Page 5 Notes on hardware installation Please follow step by step as you are installing the control cards. 1. Be sure your system is power off. 2. Be sure your external power supply for the wiring board is power off. 3. Plug your control card in slot, and make sure the golden fingers are put in right contacts. 4.
  • Page 6 The MPC3028A is warranted against defects in materials and workmanship for a period of two years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp. will, at its option, repair or replace product that proves to be defective during the warranty period. This warranty includes parts, labor and shipping costs of returning.
  • Page 7: Forward

    1. Forward Thank you for your selection of 8-axis motion control card. This card adopt the ASIC chip with complex motion functions including point to point, linear and circular interpolation, linear and s-curve acceleration/deceleration and several miscellaneous functions. Dll’s of various functions will save you a lot of time in the motion related projects.
  • Page 8: Features

    2. Features 2.1 Main card - 8-axis servo/stepping motor control - 8 28-bit up/down counter for incremental encoder - 4 28-bit up/down counter for pulse handler input - Pulse output rate up to 6.55MHz - Pulse output options : OUT/DIR,CW/CCW - 2~8 axes linear interpolation - Circular interpolation of the same chip: any 2 axes - S curve or T curve acceleration / deceleration in interpolation and positioning...
  • Page 9: Specifications

    3. Specifications 3.1 MPC3028A Main card Motion - Max pulse rate : 6,553,500 pps - Pulse output mode : Single phase: CLOCK,DIR Dual phase: CW, CCW - Acceleration / Deceleration mode : linear ,S-curve mode - Homing mode : 14 types...
  • Page 10: Din Rail Mounted Wiring Board

    3.2 DIN rail mounted wiring board ADP3024DIN for JF1,2,5,6 motion control interface - Power Requirement : 24Vdc ± 4Vdc - On Board Build-in s.p.s. : +5Vdc 500mA (max) - General input : 4 with LED indicator - Output capacity : 8 NMOS output, 1A continuous、120Vdc(max) Option : 8 PMOS output, 1A continuous、24Vdc(max) Option : 8 Relay output, 3A continuous、250Vac(max) - Differential (pulse) output : 20mA(max), Voh>2.5V, Vol<0.5V...
  • Page 11: Layout And Dimension

    4. Layout and dimension 4.1 MPC3028A Main card *dimension in bare board 4.2 MPC3028A daughter card *dimension in bare board...
  • Page 12: Mpc3028A Piggy Back

    4.3 MPC3028A piggy back *dimension in bare board 4.4 ADP3024DIN for JF1,2,5,6 DIN rail mounted wiring board *dimension in bare board...
  • Page 13: Js51050 For Jm3 25Pm Din Rail Mounted Dummy Wiring Board

    4.5 JS51050 for JM3 25PM DIN rail mounted dummy wiring board *dimension in bare board 4.6 ADP9201DIN for ADP9201_JM1 DIN rail mounted wiring board *dimension in bare board...
  • Page 14: Adp9201Din(N) For Adp9201_Jm1 Din Rail Mounted Wiring Board

    4.7 ADP9201DIN(N) for ADP9201_JM1 DIN rail mounted wiring board *dimension in bare board...
  • Page 15: Pin Definitions

    5. Pin definitions 5.1 JF1,JF2,JF5,JF6 Assignment / Definitions JF2: for X,Y axis JF6: for B,C axis JF1: for Z,A axis JF5: for D,E axis Note:Be sure the wiring board is power off for more than 1min while to connect or disconnect the cable.
  • Page 16 PIN I/O Descriptions PIN I/O Descriptions +24V +24V External DC24V power input External DC24V power input O +5V O +5V DC5V power output for external device DC5V power output for external device EXTG EXTG Common for external power (+24V and +5V) Common for external power (+24V and +5V) EXTG Common for external power (+24V and +5V)
  • Page 17: Jm1,Jm2 Assignment / Definitions

    5.2 JM1,JM2 Assignment / Definitions PIN Description CSTA: common start I/O CSTP: common stop I/O Note: Connect CSTA low to start motion from external. Connect CSTP low to emergency stop motion from external. 5.3 JM3 Assignment / Definitions Description Description +5Vout_PC +5Vout_PC +5V from PC...
  • Page 18: I/O Interface Diagram

    6. I/O interface diagram 6.1 JF1/2 ADP3024DIN Input diagram Type1 input: For input : LS+(EL+), LS-(EL-),HOME(ORG), SD, PCS, EMG, LTC I/P specification: (input voltage) (min) (max) (input current) (max) (min) ** V , High-level input voltage ** V , Low-level input voltage ** I , High-level input current ** I...
  • Page 19 Output diagram Type1 output: For output: SVON, ERC O/P specification: (output voltage) (max) 48Vdc (max) 1.6V (output current) (max) 500mA ** V , High-level output voltage ** V , Low-level output voltage ** I , Low-level output current Type2 output: For output: FIN,CMP(NMOS) O/P specification: (output voltage)
  • Page 20 Type5 output: For output: CW,CCW O/P specification: (output voltage) (max) 0.5V@20mA sink (min) 2.5V@20mA source ** V , High-level output voltage ** V , Low-level output voltage...
  • Page 21: Jm3 Js51050

    6.2 JM3 JS51050 Type 1 Input: For Pulse Handler Input : PA,PB I/P specification: (input voltage) (max) 0.8V (min) 1.7V ** V , High-level input voltage ** V , Low-level input voltage Type 2 TTL I/O: For TTL IO : IO0 ~ IO7 I/P specification: (input voltage) (min)
  • Page 22: Adp9201_Jm1 Adp9201Din

    6.3 ADP9201_JM1 ADP9201DIN Input diagram Type1 input: For input : IN0~IN7 I/P specification: (input voltage) (min) (max) (input current) (max) (min) ** V , High-level input voltage ** V , Low-level input voltage ** I , High-level input current ** I , Low-level input current...
  • Page 23 Output diagram Type1 output: For output: OUT0~OUT7 (Relay) O/P specification: (output voltage) (max) 250Vac/30Vdc (output current) (cont) 3A (rms) Type2 output: For output: OUT0~OUT7 (NMOS) O/P specification: (output voltage) (max) 48Vdc 32mΩ (max) DS(on) (output current) (cont) 1A sink ** V , High-level output voltage ** R , Static Drain-Source On-Resistance...
  • Page 24: External Wiring Diagram

    7. External wiring diagram ADP3024DIN wiring board with NMOS output ADP3024DIN wiring board with PMOS output * User may connect the signals with this DB26 specific connectors (one axis per connector) or screw terminals. ADP3024DIN wiring board with Relay output ADP3024DIN wiring board DB26 specific connector *Differential signals needs connect EXTG as common.
  • Page 25 ADP9201DIN wiring board with Relay output ADP9201DIN wiring board with NMOS output ADP9201DIN wiring board with PMOS output ADP9201DIN wiring board with SSR output...
  • Page 26: Hardware Settings

    8. Hardware settings 8.1 Card ID setting Since PCI cards have plug and play function, the card ID is required for programmer to identify which card he/she will control without knowing the physical address assigned by the Windows. A 4 bits ROTARY switch (select from 0 to 0xF )for extinguishing the 16 identical card.
  • Page 27: Applications

    9. Applications  Precision positioning control  Precision speed control  Contouring control  X-Y table control  Rotary machine control  Robotic control  Biotech sampling and handling  Any combined control of servo and stepping motors...
  • Page 28: Wiring Diagram Examples (Pulse Mode Control)

    10. Wiring diagram examples (pulse mode control) Note: Be sure that your driver is set under position mode (pulse control mode) 10.1 The wiring diagram for MPC3028A wiring board to panasonic MINAS-A driver 10.2 The wiring diagram for MPC3028A wiring board to panasonic MINAS MSD*** driver...
  • Page 29: The Wiring Diagram For Mpc3028A Wiring Board To Esd Servo Driver

    10.3 The wiring diagram for MPC3028A wiring board to ESD servo driver 10.4 The wiring diagram for MPC3028A wiring board to Moda servo driver...
  • Page 30: The Wiring Diagram For Mpc3028A Wiring Board To Yaskawa Servo Driver

    10.5 The wiring diagram for MPC3028A wiring board to YASKAWA servo driver 10.6 The wiring diagram for MPC3028A wiring board to Mokon / YPV servo driver...
  • Page 31: The Wiring Diagram For Mpc3028A Wiring Board To Mokon / Yjd Servo Driver

    10.7 The wiring diagram for MPC3028A wiring board to Mokon / YJD servo driver...
  • Page 32: The Wiring Diagram For Mpc3028A Wiring Board To Mitsubishi J2-Super Servo Driver

    10.8 The wiring diagram for MPC3028A wiring board to MITSUBISHI J2-SUPER servo driver 10.9 The wiring diagram for MPC3028A wiring board to YAMAHA SRCP servo driver...
  • Page 33: The Wiring Diagram For Mpc3028A Wiring Board To Delta Asda-B Servo Driver

    10.10 The wiring diagram for MPC3028A wiring board to Delta ASDA-B servo driver 10.11 The wiring diagram for MPC3028A wiring board to Delta ASDA-B2 servo driver...
  • Page 34: Ordering Information

    11. Ordering information PRODUCT DESCRIPTIONS MPC3028A 8-axis motion control card for servo/step motor control (include bracket kit for digital I/O) ADP3024DIN(N) DIN rail mounted wiring board matched MPC3024/3028/3034/3035/3035L/3024A/3028A/3034A/3035A/3035AL/ 8024,General output: 8 power NMOS ADP3024DIN(P) DIN rail mounted wiring board matched...

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