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JS Automation MPC3024A User Manual

4-axis motion control card
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MPC3024A/AC
4-Axis Motion Control Card
User's Manual (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號 6 樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：+886-2-2647-6936
FAX：+886-2-2647-6940
http://www.automation.com.tw
E-mail：control.cards@automation.com.tw

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  • Page 1 MPC3024A/AC 4-Axis Motion Control Card User’s Manual (V1.4) 健昇科技股份有限公司 JS AUTOMATION CORP. 新北市汐止區中興路 100 號 6 樓 6F., No.100, Zhongxing Rd., Xizhi Dist., New Taipei City, Taiwan TEL：+886-2-2647-6936 FAX：+886-2-2647-6940 http://www.automation.com.tw E-mail：control.cards@automation.com.tw...
  • Page 2 Correction record Version Record MPC3024A compatible with old version MPC3024 MPC3024AC with new function of pulse referenced PI closed loop control Modify 2. Feature-Delete Software key function Add 3.2.5 Differential (pulse) output capacity ─ 20ma(max), Voh>2.5V, Vol<0.5V 1. Modify Notes on hardware installation 2.

  • Page 3: Table Of Contents

    10.5 The wiring diagram for MPC3024A/AC wiring board to YASKAWA servo driver ....27 10.6 The wiring diagram for MPC3024A/AC wiring board to Mokon / YPV servo driver ... 27 10.7 The wiring diagram for MPC3024A/AC wiring board to Mokon / YJD servo driver ... 28 10.8 The wiring diagram for MPC3024A/AC wiring board to MITSUBISHI J2-SUPER servo...
  • Page 4 10.10 The wiring diagram for MPC3024A/AC wiring board to Delta ASDA-B servo driver ..30 Wiring diagram examples (fully closed loop control) ..................... 31 11.1 The wiring diagram for MPC3024AC wiring board to Mokon / YPV servo driver ....31 11.2 The wiring diagram for MPC3024AC wiring board to Mokon / YJD servo driver ....
  • Page 5 Notes on hardware installation Please follow step by step as you are installing the control cards. 1. Be sure your system is power off. 2. Be sure your external power supply for the wiring board is power off. 3. Plug your control card in slot, and make sure the golden fingers are put in right contacts. 4.
  • Page 6 The MPC3024A/AC are warranted against defects in materials and workmanship for a period of two years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp. will, at its option, repair or replace product that proves to be defective during the warranty period. This warranty includes parts, labor and shipping costs of returning.

  • Page 7: Forward

    1. Forward Thank you for your selection of 4 axis motion control card. This card adopt the ASIC chip with complex motion functions including point to point, linear and circular interpolation, linear and s-curve acceleration/deceleration and several miscellaneous functions. Dll’s of various functions will save you a lot of time in the motion related projects.

  • Page 8: Features

    2. Features 2.1 Main card 2.1.1 4-axis servo/stepping motor control 2.1.2 4 28-bit up/down counter for incremental encoder 2.1.3 4 28-bit up/down counter for pulse handler input 2.1.4 Pulse output rate up to 6.55MHz 2.1.5 Pulse output options : OUT/DIR,CW/CCW 2.1.6 2~4 axes linear interpolation 2.1.7...

  • Page 9: Specifications

    3. Specifications 3.1 MPC3024A/AC Main card Motion Max pulse rate ─ 6,553,500 pps 3.1.1 Pulse output mode ─ Single phase: CLOCK,DIR 3.1.2 Dual phase ─ CW, CCW 3.1.3 Acceleration / Deceleration mode ─ linear ,S-curve mode 3.1.4 Homing mode ─ 14 types 3.1.5...

  • Page 10: Din Rail Mounted Wiring Board

    3.2 DIN rail mounted wiring board ADP3024ACDIN for JF1,2 motion control interface Power Requirement ─ 24Vdc ± 4Vdc 3.2.1 On Board Build-in s.p.s. ─ +5Vdc 500mA (max) 3.2.2 General input ─ 4 with LED indicator 3.2.3 Output capacity ─ 8 NMOS output, 1A continuous、120Vdc(max) 3.2.4 Option : 8 PMOS output, 1A continuous、24Vdc(max) Option : 8 Relay output, 3A continuous、250Vac(max)

  • Page 11: Layout And Dimension

    4. Layout and dimension 4.1 Main card MPC3024AC/ MPC3024A main card 4.2 MPC3024AC daughter card (MPC3024AC only)

  • Page 12: Mpc3024Ac Piggy Back Layout And Dimension (Mpc3024Ac Only)

    4.3 MPC3024AC piggy back layout and dimension (MPC3024AC only)

  • Page 13: Din Rail Mounted Wiring Board For Jf1,Jf2

    4.4 DIN rail mounted wiring board for JF1,JF2 ADP3024ACDIN for JF1,2 (MPC3024AC only) ADP3024DIN for JF1,2...

  • Page 14: Js51050 For Jm3 25Pm Din Rail Mounted Dummy Wiring Board

    4.5 JS51050 for JM3 25PM DIN rail mounted dummy wiring board...

  • Page 15: Pin Definitions

    5. Pin definitions 5.1 JF1,JF2 Assignment / Definitions MPC3024AC MPC3024A...
  • Page 16 PIN I/O Descriptions PIN I/O Descriptions +24V +24V External DC24V power input External DC24V power input O +5V O +5V DC5V power output for external device DC5V power output for external device EXTG EXTG Common for external power (+24V and +5V) Common for external power (+24V and +5V) Y/A_DA X/Z_DA...

  • Page 17: Jm1,Jm2 Assignment / Definitions

    5.2 JM1,JM2 Assignment / Definitions Description CSTA: common start I/O CSTP: common stop I/O Note: Connect CSTA low to start motion from external. Connect CSTP low to emergency stop motion from external. 5.3 JM3 Assignment / Definitions Description Description +5Vout_PC +5Vout_PC +5V from PC +5V from PC...

  • Page 18: I/O Interface Diagram

    6. I/O interface diagram 6.1 JF1/2 ADP3024ACDIN, ADP3024DIN 6.1.1 Input diagram Type1 input: For input: LS+(EL+), LS-(EL-), HOME(ORG), SD,PCS,EMG, LTC I/P specification: (input voltage) ** (min) ** (max) (input current) ** (max) ** (min) Type2 input: For input: INP,SRDY,ALM I/P specification: (input voltage) ** (min) ** (max)
  • Page 19 6.1.2 Output diagram Type1 output: For output: SVON, ERC O/P specification: (output voltage) ** (max) 48Vdc ** (max) 1.6V (output voltage) ** (max) 500mA Type2 output: For output: FIN,CMP(NMOS) O/P specification: (output voltage) ** (max) 120Vdc 0.4Ω ** (max) DS(on) (output current) 1A sink ** (cont)
  • Page 20 Type4 output: For output: FIN,CMP(Relay) O/P specification: (output voltage) (max) 250Vac/ 0Vdc Io (output current) (cont) 3A(rms) Type5 output: For output: CW,CCW O/P specification: (output voltage) 0.5V ** (max) @20mA sink ** (min) 2.5V @20mA source Type6 output: Digital to analog converter (ADP3024ACDIN Only) O/P specification: (output voltage)

  • Page 21: Jm3 Js51050

    6.2 JM3 JS51050 Type 1 Input: For Pulse Handler Input : PA,PB I/P specification: (input voltage) ** (max) 0.8V 1.7V ** (min) Type 2 TTL I/O: For TTL IO : IO0 ~ IO7 I/P specification: (input voltage) ** (min) 0.8V ** (max) (output voltage) ** (min)

  • Page 22: External Wiring Diagram

    7. External wiring diagram MPC3024AC wiring board with NMOS output MPC3024A wiring board with NMOS output MPC3024AC wiring board with PMOS output MPC3024A wiring board with PMOS output...
  • Page 23 MPC3024AC Wiring board with Relay output MPC3024A Wiring board with Relay output * User may connect the signals with this DB26 specific connectors (one axis per connector) or screw terminals. Wiring board DB26 specific connector *Differential signals needs connect EXTG as common.

  • Page 24: Hardware Settings

    8. Hardware settings 8.1 Card ID setting Since PCI cards have plug and play function, the card ID is required for programmer to identify which card he/she will control without knowing the physical address assigned by the Windows. A 4 bits ROTARY switch (select from 0 to 0xF )for extinguishing the 16 identical card.

  • Page 25: Applications

    9. Applications  Precision positioning control  Precision speed control  Contouring control  X-Y table control  Rotary machine control  Robotic control  Biotech sampling and handling  Any combined control of servo and stepping motors...

  • Page 26: Wiring Diagram Examples (Pulse Mode Control)

    10. Wiring diagram examples (pulse mode control) Note: Be sure that your driver is set under position mode (pulse control mode) 10.1 The wiring diagram for MPC3024A/AC wiring board to panasonic MINAS-A driver 10.2 The wiring diagram for MPC3024A/AC wiring board to panasonic MINAS MSD*** driver...

  • Page 27: The Wiring Diagram For Mpc3024A/Ac Wiring Board To Esd Servo Driver

    10.3 The wiring diagram for MPC3024A/AC wiring board to ESD servo driver 10.4 The wiring diagram for MPC3024A/AC wiring board to Moda servo driver...

  • Page 28: The Wiring Diagram For Mpc3024A/Ac Wiring Board To Yaskawa Servo Driver

    10.5 The wiring diagram for MPC3024A/AC wiring board to YASKAWA servo driver 10.6 The wiring diagram for MPC3024A/AC wiring board to Mokon / YPV servo driver...

  • Page 29: The Wiring Diagram For Mpc3024A/Ac Wiring Board To Mokon / Yjd Servo Driver

    10.7 The wiring diagram for MPC3024A/AC wiring board to Mokon / YJD servo driver...

  • Page 30: The Wiring Diagram For Mpc3024A/Ac Wiring Board To Mitsubishi J2-Super Servo Driver

    10.8 The wiring diagram for MPC3024A/AC wiring board to MITSUBISHI J2-SUPER servo driver 10.9 The wiring diagram for MPC3024A/AC wiring board to YAMAHA SRCP servo driver...

  • Page 31: The Wiring Diagram For Mpc3024A/Ac Wiring Board To Delta Asda-B Servo Driver

    10.10 The wiring diagram for MPC3024A/AC wiring board to Delta ASDA-B servo driver...

  • Page 32: Wiring Diagram Examples (Fully Closed Loop Control)

    11. Wiring diagram examples (fully closed loop control) Note: Be sure that your driver is set under speed mode (analog voltage control mode) 11.1 The wiring diagram for MPC3024AC wiring board to Mokon / YPV servo driver...

  • Page 33: The Wiring Diagram For Mpc3024Ac Wiring Board To Mokon / Yjd Servo Driver

    11.2 The wiring diagram for MPC3024AC wiring board to Mokon / YJD servo driver...

  • Page 34: The Wiring Diagram For Mpc3024Ac Wiring Board To Esd Servo Driver

    11.3 The wiring diagram for MPC3024AC wiring board to ESD servo driver...

  • Page 35: The Wiring Diagram For Mpc3024Ac Wiring Board To Moda Servo Driver

    11.4 The wiring diagram for MPC3024AC wiring board to Moda servo driver...

  • Page 36: The Wiring Diagram For Mpc3024Ac Wiring Board To Yaskawa Servo Driver

    11.5 The wiring diagram for MPC3024AC wiring board to YASKAWA servo driver...

  • Page 37: The Wiring Diagram For Mpc3024Ac Wiring Board To Mitsubishi J2-Super Servo Driver

    11.6 The wiring diagram for MPC3024AC wiring board to MITSUBISHI J2-SUPER servo driver...

  • Page 38: The Wiring Diagram For Mpc3024Ac Wiring Board To Delta Asda-B Servo Driver

    11.7 The wiring diagram for MPC3024AC wiring board to Delta ASDA-B servo driver...

  • Page 39: Ordering Information

    DIN rail mounted wiring board matched MPC3024AC, General output: 8 power PMOS ADP3024ACDIN(R) DIN rail mounted wiring board matched MPC3024AC, General output: 8 relays MPC3024A 4-axis motion control card for servo/step motor control ADP3024DIN(N) DIN rail mounted wiring board matched MPC3024/3028/3034/3035/3035L/3024A/3028A/3034A/3035A/3035AL,...

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Mpc3024ac

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