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Summary of Contents for ELME 8110E
- Page 1 MANUAL Servicebox 8110E (40ft) 8215E (45ft)
- Page 2 Thank you for purchasing this Servicebox to your 8110E/8215E! This guide provides the information needed to service and maintain your spreader at 5,000 hour service. A spreader used and serviced properly retain their qualities for a long and profitable life in service, and you get the full advantage of all the features.
- Page 3 TWISTLOCK ASSEMBLY The twistlock is a genuine ELME part, which is certified and marked with a unique serial number.
- Page 4 The tie-rod is a fixed unit and is not adjustable. To remove the tie-rod proceed as follows: 1 Remove the Locked / Not locked sensor bracket (item 1). 2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.
- Page 5 7 Support the twistlock (item 5) from below so that it does not drop out. Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9) and lower bearing set (item 10) will in most cases accompany the twistlock as it is removed.
- Page 6 15 In order to fit the tie-rod (item 6), it is necessary to mount both cranks (item 4) to the tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie- rod end.
- Page 7 Proximity switch / Sensor bracket Proximity switch / Sensor Mounting surface 7 to 8mm 8-10 mm Distance from landing surface to underside of Landing surface of end beam seated pin Seated pin Seated / Landed signal adjustment 1 Check that the SEATED PIN can move up and down freely. The force needed to lift the pin is approx.
- Page 8 Twistlock angle adjustment 1 Turn the twistlocks (pos 1) to the fully UNLOCKED position (as shown). 2 If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by loosening the lock nuts (pos 5) for the adjuster bolts (pos 2). 3 Turn the twistlocks at each end of the end beam, so that they line up with the sleeves.
- Page 9 WEAR PADS To eliminate mechanical friction, there are plastic pads between extension beams and main frame. The pads are positioned for support to reduce and also to absorb horizon- tal and vertical shock loads, they are mounted in several retainers. This design makes inspection and replacement easy.
- Page 10 Wear pad for 45ft spreader The nylon wear pads should be inspected for wear at the same time as their tracks are lubricated. Replacing the wear pads can be done with ordinary hand tools and without removing the beams. maximum wear The nylon wear pads should be replaced before they are worn down to the steel of their brackets.
- Page 11 BUFFERS Included in this service box are buffers and glands, which are mounted on the flipper arms and on the extension rods. No special instructions are needed for replacing the buffers on the flipper arms. On the following page, you will find instructions how to replace the buffers and glands on the extension drive train.
- Page 12 11 12 Buffer replacement - Extension drive train Remove the nut (item 1) and the washers (item 2). Now it is possible to remove the buffer (item 3). Remove the bolts and the washers (item 4 and 5) to be able to remove the glands (item 5).
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Page 13: Additional Parts
ADDITIONAL PARTS Proximity switch For replacement of old proximity switch / sensor in twistlock assembly. - Page 14 Summary of all parts included in the box: Twistlock kit Twistlock Assembly Seal ring O-ring Ball joint Seated pin Indicator arm Compression spring Compression spring Tie rod Bracket Wear pads Wear pad - Mainframe/ Extension beam (18x for 45ft spreader) Wear pad - Mainframe Wear pad - Mainframe/ Extension beam (for 45ft spreader)
- Page 15 - this must be corrected before use. If the spreader needs to be repaired, please contact a specialist and see to that only ELME Genuine Parts are used if need of replacement. This is to ensure that the spreader still is reliable. Repairs made by a non-qualified person or use of non-genuine parts may lead to increased risk of personal injuries or damages.
- Page 16 HEADOFFICE SALES AND SPARE PARTS SPARE PARTS ELME Spreader AB ELME Spreader Trading (Shanghai) Co. Ltd ELME Americas Inc. Älmhult, Sweden Shanghai, China Martin, TN, United States sales@elme.com sales.cn@elme.cn sales.us@elme.com www.elme.com...
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