Tuncmatik 5430G User Manual

Mini dc charger 30-60kw

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User Manual
Tuncmatik Mini DC Charger
30-60kW
Electric Vehicle Charger
User Manual
info@tuncmatik.com / www.tuncmatik.com

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Summary of Contents for Tuncmatik 5430G

  • Page 1 User Manual Tuncmatik Mini DC Charger 30-60kW Electric Vehicle Charger User Manual info@tuncmatik.com / www.tuncmatik.com...
  • Page 2: Table Of Contents

    Table of Contents 1. Safety Instructions ....................1 2. Technical Specifications..................... 3 3. Introduction ......................5 3.1. Product Overview .................... 5 4. Packaging ........................ 6 5. Installation ....................... 7 5.1. Pre-Installation ....................7 5.2. Cable Reach ....................8 5.3. Construct Foundation ..................8 5.4.
  • Page 3: Safety Instructions

    1. Safety Instructions Read and follow the instructions and warnings in this Manual before attempting to install this product. Keep this Manual for future reference. Please follow the below safety precautions to prevent bodily injuries and property damages. Warning: When the product is running, it should pay attention to ventilation, heat dissipation and keep the environment clean.
  • Page 4 CAUTIONS CAUTION: Wrong installation and testing of the charger will cause potential damage to the vehicle battery, assembly, and the charger itself. CAUTION: Do not operate the charger in temperatures outside its operating range of -35°C to +55°C. NOTE: Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel.
  • Page 5: Technical Specifications

    2. Technical Specifications MODEL 5430G 5460G Charging Type DC fast charging Outlet Options C: CCS2 cable , A: CCS1 cable , J: CHAdeMO cable , G: GBT cable AC Input Power 48 A, 33 kVA 93 A, 64 kVA Input Voltage Range...
  • Page 6 USER INTERFACE Connectivity Internet access via 4G/3G/Ethernet (RJ45) User Authentication RFID, QR code User Interface 7" LCD high-contrast touchscreen Communiation Proprietary and OCPP 1.6J Protocols RFID Reader ISO/IEC 14443 A/B Mifare RFID reader Emergency Button CONFIGURATION Software Upgrade Over-the-air (OTA) Language System English, French, Spanish, Turkish, Russian GENERAL CHARACTERISTICS...
  • Page 7: Introduction

    3. Introduction The DC EV charger comes with two charging plug. The maximum output power of 60kw, and the efficiency is not less than 93%. For ease of operation, the electric car charger is equipped with a 7-inch industrial touch screen, a standard Ethernet connection, and an embedded RFID reader with WI-FI features to communicate with LAN routers, vehicles, and action devices, and other chargers(Wi-Fi communication is optional).
  • Page 8: Packaging

    4. Packaging The charger is delivered in a carton packaging. The following figure shows the packaging for the charger. NOTE: The charger must be stored in its original packaging in a dry environment between -40 °C to +70 °C. It is recommended to ship the charger to its final destination in its original packaging and unpack it there.
  • Page 9: Installation

    5. Installation 5.1. Pre-Installation ⚫ Danger to life due to improper installation! ⚫ Ignoring environmental conditions when handling electricity can lead to hazardous situations. Before performing any installation activities, carefully read each item listed in this chapter that is critical to the installation process. [Location Selection] Consider before choosing where to install: ⚫...
  • Page 10: Cable Reach

    5.2. Cable Reach In the default configuration, the Charging station comes with a cable length of 500cm. Figure 5.1 below shows the Charging station's operating radius (5m). Figure 5.1 5.3. Construct Foundation ⚫ The charging station can be built on a concrete foundation, the flat surface of foundation should not be less than the dimension of 700 mm * 700 mm.
  • Page 11 The height of the foundation is determined by the topography and natural environment of the site. Depending on rainfall and drainage a height between 15 cm and 30 cm above the ground is recommended. Because of frost-proof the foundation has to be about 80 cm deep under the ground.
  • Page 12: Dimensioned Drawing

    5.4. Dimensioned Drawing...
  • Page 13: Space Requirement

    5.5. Space Requirement When installing the charger, make sure to keep a minimum distance from objects that may be around the charger to allow for adequate airflow, and secondly, to leave room for possible repair or operations. The following diagram shows the recommended minimum distances during on-site installation: Figure 5.4 NOTE: Clearance dimensions are published for airflow and service access only.
  • Page 14: Installation Steps

    5.6. Installation Steps Step 1. Remove the bottom plate 1. Remove the screws on the bottom plate 2. Lift the plate upward until 90° 3. Remove the plate down Step 2:Main case of the charger pedestal installation 1. Use the mounting plate and leveling tool to mark the mounting position and secure the bolt stud.
  • Page 15 Step 3. Wire installation Step4. The bottom plate installation 1. Lift the board vertically so that it snaps into the internal slot 2. Lower the board to its original position 3. Fix the plate with five screws NOTE: ⚫ Before charging the charger, recheck all electrical connections after all wiring is complete. ⚫...
  • Page 16: Charging Process

    6. Charging Process 6.1. Charging Process Operating steps Operating interface Step 1: ⚫ Select a nozzle on the screen (step 2-1) ⚫ Insert the nozzle directly (step 2-2) Step2-1: Tap the screen (picture 1), the system will enter the waiting card tapping interface...
  • Page 17 Step 2-2: After the nozzle is connected, you will be prompted to tap the screen (picture 1) and then tap the card (picture 2). After tapping the card, you can enter the interface for selecting the charging method (Step 3)
  • Page 18 Note: It takes a while to connect the nozzle. Step 3: Select charging method: auto full, charge by time, or charge by cost.
  • Page 19 Step 4: Once the authorization is complete, this charger will start charging. Step 5: While the vehicle is charging, charging data can be viewed on the LCD screen via the touchscreen. Step 6: After the charging is completed, it will pop up message to ask for tap the card again and finish the charging.
  • Page 20: Charging

    Step 7: It will display the charging capacity, charging amount, and charging time as the final screen. When charging is complete, put the charging plug back in place. NOTE: During charging period, if it’s necessary to stop charging, simply touch “ ”...
  • Page 21: Led Operation

    Charging capacity Charging current Change charge type Stop button Network status Charging capacity of charged vehicle Language selection 6.3. LED Operation Idle Charging Fault Stare Description EV Pole LED State A (Idle) State B Vehicle Connected EV Green LED State C Charging EV Blue LED State E...
  • Page 22: Epo Operation

    the charging process. ⚫ Follow the charger's operating instructions when operating. ⚫ Be careful not to overexert when unplugging the charging cable. ⚫ In case of emergency, please press the emergency stop switch. Charging can not be carried out at this time. 6.5.
  • Page 23: Routine Maintenance

    7. Routine Maintenance Due to the influence of ambient temperature, humidity, dust and vibration, the internal devices of the charger will wear out, which leads to the potential failure of the charger. Therefore, it is necessary to carry out daily and regular maintenance of charger to ensure their normal operation and its service life.
  • Page 24: Trouble Shooting

    8. Trouble Shooting Fault Fault Description Possible cause & What to do Code Charging gun is not in E015 After charging, put the gun wire back in place place The charging station is connected to the background, and the bill is uploaded after charging, but no reply is E017 Failed to send bill received from the background, please contact the...

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5460g

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