Related Manuals for Tuncmatik PRO DC CHARGER 60 kW
Summary of Contents for Tuncmatik PRO DC CHARGER 60 kW
- Page 1 User Manual Tuncmatik Pro DC Charger 60 kW – 80 kW – 120 kW – 150 kW – 180 kW Electric Vehicle Charger User Manual info@tuncmatik.com / www.tuncmatik.com...
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Page 2: Table Of Contents
Table of Contents Safety Instructions .................... 1 2. Technical Specifications..................... 3 3. Introduction ......................5 3.1. Brief introduction .................... 5 3.2. Charging Socket head specification ..............6 3.3. Product Overview .................... 7 4. Packaging & Transport ....................8 4.1. Packaging ....................... 8 4.2. -
Page 3: Safety Instructions
1. Safety Instructions Read and follow the instructions and warnings in this Manual before attempting to install this product. Keep this Manual for future reference. Please follow the below safety precautions to prevent bodily injuries and property damages. Warning: When the product is running, it should pay attention to ventilation, heat dissipation and keep the environment clean. - Page 4 CAUTIONS CAUTION: Wrong installation and testing of the charger will cause potential damage to the vehicle battery, assembly, and the charger itself. CAUTION: Do not operate the charger in temperatures outside its operating range of -35°C to +55°C. NOTE: Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel.
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Page 5: Technical Specifications
2. Technical Specifications PRO DC PRO DC PRO DC PRO DC PRO DC MODEL CHARGER CHARGER CHARGER CHARGER CHARGER 120 kW 60 kW 90 kW 150 kW 180 kW Charging Type DC fast charging Outlet Options C: CCS2 cable, A: CCS1 cable, J:CHAdeMO cable 139 A, 96 93 A, 64 185 A, 128... - Page 6 Cellular Communication GSM, 4G, LTE USER INTERFACE Connectivity Internet access vi a 4G/3G/Ethernet (RJ45) User Authentication RFID, QR code User Interface 7” LCD high-contrast touchscreen Communication Proprietary and OCPP 1.6J Protocols RFID Reader ISO/IEC 14443 A/B Mifare RFID reader Emergency Button CONFIGURATION Software Upgrade Over-The-Air (OTA)
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Page 7: Introduction
3. Introduction 3.1. Brief introduction It takes only 30 minutes at most to fill a car to 95% capacity through the charging plug of the DC electric vehicle charging station. Provide green energy solutions for smart cities. The electric vehicle charger adopts intelligent power distribution system design to meet different application requirements. -
Page 8: Charging Socket Head Specification
3.2. Charging Socket head specification CHAdeMO Figure 3.1 Charging plug, CHAdeMO and CCS structure... -
Page 9: Product Overview
3.3. Product Overview 1. Touch screen 2. Charging Socket (cable) 3. Emergency stop button 4. Door lock 5. Operation indication panel (Socket insertion indication, card swiping indication, work indication) -
Page 10: Packaging & Transport
4. Packaging & Transport 4.1. Packaging The Charging station is delivered in a specialized wood packaging. The following figure shows the packaging, and size information for the Charging station. Model Name W [mm] D [mm] H [mm] 60kW 2000 90kW 2000 120kW 2000... -
Page 11: Transport
4.2. Transport Move the charging station to the required installation location with a forklift truck. Please move the Charging station with the utmost caution! NOTE: The Charger must be stored in its original packaging in a dry environment from -40 °C to 70 °C. It is recommended to transport the Charger to its final destination in its original packaging and unpack it there. -
Page 12: Installation
5. Installation 5.1. Pre-Installation ⚫ Danger to life due to improper installation! ⚫ Ignoring environmental conditions when handling electricity can lead to hazardous situations. Before performing any installation activities, carefully read each item listed in this chapter that is critical to the installation process. [Location Selection] Consider before choosing where to install: ⚫... -
Page 13: Cable Reach
5.2. Cable Reach In default configuration, the Charging station comes with a cable length of 500cm. The figure5.1 below shows the operating radius (5m) of the Charging station. Figure 5.1... -
Page 14: Construct Foundation
5.3. Construct Foundation ⚫ The charging station can be built on a concrete foundation, the flat surface of foundation should not be less than the dimension of 800 mm * 800 mm. ⚫ When preparing the foundation base and cabling pay regard to positions of cable through holes and expansion bolts, which was dimensioned in Figure 5.2. -
Page 15: Space Requirement
⚫ The selection of power cable specifications should be selected according to the installation environment and fire requirements. Figure 5.3 5.4. Space Requirement When installing the charger, ensure a minimum distance from possible objects around the charger to allow sufficient airflow，and secondly, to leave room for possible service or maintenance operations. -
Page 16: Dc Charger Installation
5.5. DC Charger Installation Step 1：Demolition of steel belt box and foam ⚫ Demolition of steel belt box and foam; See Figure 5.5 Step 2：Remove the top four ring hole screws ⚫ Remove the top four ring hole screws (M12); See Figure 5.6 Figure 5.5 Figure 5.6 Step 3：Fix the lifting ring on the screw hole... - Page 17 Figure 5.7 Figure 5.8 Step 5：Lift the charging station to the cement fixing platform ⚫ Use the mounting plate and level tools to mark the mounting position in cement platform ⚫ Close the front and back doors, and then lift the chassis to the cement fixing platform with steel wire ropes through lifting rings;...
- Page 18 Step 7：Connect the Charger ⚫ Turn on the cover plate, See Figure 5.11 ⚫ Install the L1, L2, L3, N, PE wire. Position the connection according to the following figure. See Figure 5.12 (Take 180kw as an example, the wiring mode of other models is the same as 180kw) Figure 5.11 Figure 5.12 NOTE：...
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Page 19: Charging Process
6. Charging Process 6.1. Charging Page Description Figure 6-1 Real-time charging interface Charging time Socket type Charging voltage Charging cost Charging capacity Charging current Change charge type Stop button Network status Charging capacity of charged vehicle Language selection... -
Page 20: Led Operation
6.2. LED Operation The front panel of the charger has an operation indication area to display the charger status. Figure 6.4 LED Front Panel 1. Insertion indicator power LED of charging gun head A When hung on the charging plug A, the power LED (green) lights up. When charging plug A is charged, the power LED (green) flashes. -
Page 21: Charging Process
7. Charging Process 7.1 Charging Process (RFID CARD) Operating steps Operating interface Step 1: ⚫ Select a plug from the screen ⚫ Plug the socket to the vehicle Step 2: Please wait while the vehicle is communicating with the station. Step 3: The charging station switches to the card reading screen, after scanning the... - Page 22 Step 4: After the authorization check, the charging screen will appear. Step 5: The charging screen is shown on the right. Step 6: If you want to stop the charging process before it is finished, you can stop the charging process by scanning your RFID card.
- Page 23 Step 7: After charging is complete, the final screen will show the charge time, charge cost and charge capacity. After charging is completed, remove the socket from your vehicle and plug it back to the station. NOTE: During charging period, if it’s necessary to stop charging, simply touch “ ”...
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Page 24: Şarj Süreci (Qr Card)
7.2 Şarj süreci (QR CARD) Operating steps Operating interface Step 1: ⚫ Select a plug from the screen ⚫ Plug the socket to the vehicle Step 2: Please wait while the vehicle is communicating with the station. Step 3： The charging station switches to the QR Code screen, after scanning the QR Code the charging station checks the... - Page 25 Step 4: After the authorization check the charging screen will appear. Step 5: The charging screen is shown on the right. Step 6: If you want to stop the charging process before it is finished, end the charging process via mobile application. After charging is completed, remove the socket from your vehicle and plug it back to the...
- Page 26 Step 7: After charging is complete, the final screen will show the charge time, charge cost and charge capacity. After charging is completed, remove the socket from your vehicle and plug it back to the station. NOTE: During charging, if you must stop the charging process, you can stop it by unlocking the socket from the vehicle.
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Page 27: Charging Process (Account Adding)
7.3. Charging Process (Account Adding) Operating steps Operating interface Step 1: ⚫ Select a plug from the screen ⚫ Plug the socket to the vehicle Step 2: Please wait while the vehicle is communicating with the station. Step 3： The charging station opens up a screen where you can enter your account information. - Page 28 Step 4: After the authorization check the charging screen will appear. Step 5: The charging screen is shown on the right. Step 6: If you want to stop the charging process before it is finished, end the charging process by aping the Stop Charging button on the screen.
- Page 29 Step 7: After charging is complete, the final screen will show the charge time, charge cost and charge capacity. After charging is completed, remove the socket from your vehicle and plug it back to the station. NOTE: During charging period, if it’s necessary to stop charging, simply touch “ ”...
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Page 30: Device Settings
8. Device Settings 8.1 LCD Password Settings Admin>Password>Settings> General Settings>Active Modules>Password NOTE: First password is 0000. -
Page 31: Account Management
8.3. Account Management Admin>Password>Settings>Account Management>Admin>Change Password... -
Page 32: Server Ethernet (Lan) Connection
8.4. Server Ethernet (LAN) Connection After making the following settings to confirm the Server Connection, the Wi-Fi logo will be active. - Page 33 CS ID Server URL...
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Page 34: Sim Card Installation
8.5. SIM Card Installation 1. Unscrew the control module of the charging station. CAUTION: Screwdriver torque is 6kgf. 2. Remove the top metal cover after removing the Control Module. - Page 35 3. You will see the 4G Module positioned as below on the Protocol Card. 4. Disconnect the SMA signal cable from the 4G Module, then remove the 4G Module. 5. Insert the 4G SIM Card into the Module. NOTE: Nano-SIM card must be selected.
- Page 36 Reconnect the 4G Module and SMA signal cables to their original positions.
- Page 37 7. After closing the metal cover of the Control Module, plug it back into the Charging Station and connect it. Make sure the connections are made correctly. 8. Turn the charging station back on, under the” Settings” from the Menu, go to “Background”...
- Page 38 10. From the “General Setting” menu, find the “Module SN” section under the “Active Modules” tab and enter the CS ID you defined to the station n your server below. 11. After waiting for about 2 minutes, the DC Charging Station will be connected to the server. To confirm that this connection is established, you should see that the connection icon is active.
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Page 39: Menu Function Descriptions
9. Menu Function Descriptions Communication Method: The method used to provide internet access for your device is selected. Connection models can be selected as “4G”, “Wi-Fi” and “Ethernet”. Wi-Fi feature is an optional feature on PRO DC Charger. DHCP: Configure the ethernet port to use DHCP or Static IP. If you select “DHCP” as “Enable” from the menu, “Local IP”, “Subnet mask”, “Gateway”... -
Page 40: Precautions
10. Precautions ⚫ If the screen shows a machine failure, do not operate, please contact the staff. ⚫ When the charging light (green light) blinks, it is charging. At this time, please do not plug or unplug the charging gun to avoid electric shock. ⚫... -
Page 41: Epo Operation
11. EPO Operation When any of the following situation occurs, please press EPO button to forcibly disconnect the AC contactor, and the control receives the EPO information to forcibly stop the charging processing and provides a warning on the screen. ⚫... -
Page 42: Routine Maintenance
12. Routine Maintenance Due to the influence of ambient temperature, humidity, dust and vibration, the internal devices of the charger will wear out, which leads to the potential failure of the charger. Therefore, it is necessary to carry out daily and regular maintenance of charger to ensure their normal operation and its service life. -
Page 43: Trouble Shooting
13. Trouble Shooting Fault Fault Description Possible cause & What to do Code Charging gun is not in E015 After charging, put the gun wire back in place place The charging station is connected to the background, and the bill is uploaded after charging, but no reply is E017 Failed to send bill received from the background, please contact the... -
Page 45: Fault Codes And Definations
14. Fault Codes and Definations code Macro name interpretation The following information is judged by the master CM_HAND_STOP Artificially stop charging CM_APP_STOP Remote stop charging CM_INPUT_CONTACTOR_ACT_FAULT Input contactor rejection CM_K1K2_ACT_FAULT Output contactor refuses to move CM_Parallel_Contactor_FAULT Bus coupler contactor refuses to move CM_SYSTEM_RESET remote reboot CM_FAUSE_FAULT... - Page 46 PRO_FAULT_GUN_OVER_TEMP The charging gun is overheated PRO_AC_INPUT_OVER_VOLTAGE AC input overvoltage PRO_AC_INPUT_LOW_VOLTAGE AC input undervoltage PRO_DC_OUT_OVER_VOLTAGE output overvoltage PRO_DC_OUT_UNDER_VOLTAGE output undervoltage PRO_DC_OUT_OVER_CURRENT output overcurrent FAN_RUN_FAIL fan failure WATER_SENESING_FAIL water intrusion failure CM_INS_COMM_ERR Insulation detection fault Mains electricity detection meter CM_ACinput_COMM_ERR communication failure PRO_ACinput_FREQ_OUT Mains frequency out of range PRO_ACinput_LOSS_PHASE...
- Page 47 The following information comes from the communication module 80 EV_COM_CLOSE vehicle communication off 81 EV_OS_ERR Communication board system error 82 EV_HANDSHAK_FAIL communication handshake failed 83 EV_QCA_ERR QCA failure 84 EVSE_CERT_ERR Charging pile certificate error 85 CHG_VER_NOT_MATCH Charging version does not match 86 COM_ERR communication fail 87 GHG_PARTER_NOT_MATCH...
- Page 48 The following information comes from the charging module 99 CM_COMM_OVERTIME Charging module communication timeout 100 CM_INPUT_OVER input overvoltage 101 CM_INPUT_UNDER input undervoltage 102 CM_FW_ERROR software failure 103 CM_SYN_CURRENT_PRO Resonant current 104 CM_LLC_SOFTSTART_OUTTIME LLC soft start timeout 105 CM_OUTPUT_SHORT output short circuit 106 CM_OUTPUT_OVERCHARGE output overvoltage 107 CM_OUTPUT_RLY_ERR...
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