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Summary of Contents for Tuncmatik 7KW
- Page 1 User Manual Tuncmatik AC MY Charger 7 kW – 11 kW – 22 kW Electric Vehicle Charger User Manual info@tuncmatik.com / www.tuncmatik.com...
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Page 2: Table Of Contents
Table of Contents 1. Safety Instructions ....................1 2. Technical Specifications..................... 3 3. Introduction ......................5 3.1. Product Overview .................... 5 3.2. Back Description ..................... 6 4. Packaging ........................ 7 5. Installation ....................... 8 5.1. Pre-Installation ....................8 5.2. Cable Reach ....................15 5.3. -
Page 3: Safety Instructions
1. Safety Instructions Read and follow the instructions and warnings in this Manual before attempting to install this product. Keep this Manual for future reference. Please follow the below safety precautions to prevent bodily injuries and property damages. Warning: When the product is running, it should pay attention to ventilation, heat dissipation and keep the environment clean. - Page 4 CAUTIONS CAUTION: Wrong installation and testing of the charger will cause potential damage to the vehicle battery, assembly, and the charger itself. CAUTION: Do not operate the charger in temperatures outside its operating range of -35°C to +55°C. NOTE: Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel.
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Page 5: Technical Specifications
2. Technical Specifications Model 11KW 22KW Charging Type Charging Mode 3 Case C Outlet Options AC Type 2 (IEC 62196-2) Input/ Output Current 32A, single phase 16A, three phase 32A, three phase rating Input/ Output Power Up to 7.4 kW Up to 11 Kw Up to 23 kW rating... - Page 6 Wall-mount or pedestal stand (Cable can be wrapped around the Mounting hanger) Stored shall be located at a height between 0.5m and 1.5 m above ground level. Dimensions (D x W x H) 110 x 282 x 407 Net Weight (kgs) Compliance Standards IEC 61851-21-2, EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN Codes and Standards...
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Page 7: Introduction
3. Introduction The AC EV charger comes with a charging plug. The maximum output power of 23kw, with 99% efficiency. For ease of operation, the electric car charger is equipped with a 4.3-inch industrial touch screen, a standard Ethernet connection to communicate with LAN routers, vehicles, action devices, and other chargers. -
Page 8: Back Description
3.2. Back Description 1. Input terminal L1 2. Input terminal L2 3. Input terminal L3 4. Neutral terminal 5. Grounding terminal (PE) 6. RJ45 Ethernet port 7. USB port... -
Page 9: Packaging
4. Packaging The charger is delivered in a carton packaging. The following figure shows the packaging for the charger. NOTE: The charger must be stored in its original packaging in a dry environment between -40 °C to +80 °C. It is recommended to ship the charger to its final destination in its original packaging and unpack it there. -
Page 10: Installation
5. Installation 5.1. Pre-Installation ⚫ Danger to life due to improper installation! ⚫ Ignoring environmental conditions when handling electricity can lead to hazardous situations. Before performing any installation activities, carefully read each item listed in this chapter that is critical to the installation process. [Location Selection] Consider before choosing where to install: ⚫... - Page 11 [Input power distribution installation suggestions] ⚫ Please configure CB (Circuit-breakers) and RCCB(Type B RCCB) before installation The recommended specifications of Circuit-breakers and Type B RCCB are shown in the following table: Value / rating Component Standard Manufacturer/ Type/ model trademark Ue= 415V~(3P+N);...
- Page 12 standard certification parameters must be configured, if you do not configure the Circuit-breakers and RCCB that meet the certification parameters of similar standards, you will bear the dangerous consequences! ⚫ Before installing the charging station, you need to configure the wire box and then connect the wires.
- Page 13 [WiFi Settings] 1. Loosen the screws on the front cover of the charging station and open it on. 2. Reset the DIP switch. 3. Connect the charging station to the power supply, then connect the WiFi module and the laptop with a network cable.
- Page 14 4. Enter 192.168.16.254 in the browser, and a dialog box for entering the user name and password will pop up. Both username and password are admin. 5. After logging in, select AP Client mode and set the parameters by picture. ⚫...
- Page 15 6. After the parameters are set, click Apply to exit and unplug the network cable. 7. Dial the DIP switches 1-4 to ON, and 5-8 to the digital side. 8. Charging station is powered back on, DHCP needs to select Enable on the screen, and then modify the billing model to backstage billing through the screen.
- Page 16 9. After waiting for about 40s, the IP address assigned by the WIFI module to the control board will be automatically recognized: 192.168.16.100. 10. Install the front cover of the charging station.
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Page 17: Cable Reach
5.2. Cable Reach In the default configuration, the Charging station comes with a cable length of 500cm. Figure 5.1 below shows the Charging station's operating radius (5m). Figure 5.1 5.3. Construct Foundation ⚫ The Charger Pedestal can be built on a concrete foundation, the flat surface of the foundation should not be less than the dimension of 400 mm * 400 mm. - Page 18 Figure 5.2 Construct Foundation for Pedestal Charger Figure 5.3 Construct Foundation for Wall-Mount Charger The height of the foundation is determined by the topography and natural environment of the site. Depending on rainfall and drainage, a height of between 15 cm and 30 cm...
- Page 19 above the ground is recommended. The foundation must be about 80 cm deep in the ground due to frost protection. NOTE: ⚫ The unit must be mounted on solid and flat stone slabs or walls. ⚫ Different types of slate require expansion bolts, or choose appropriate screws for installation, and in some cases drill holes.
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Page 20: Dimensioned Drawing
5.4. Dimensioned Drawing... -
Page 21: Space Requirement
5.5. Space Requirement When installing the charger, make sure to keep a minimum distance from objects that may be around the charger to allow for adequate airflow, and secondly, to leave room for possible repair or operations. The following diagram shows the recommended minimum distances during on-site installation: Figure 5.5 Clearance dimensions for Pedestal Charger Figure 5.6 Clearance dimensions for Wall-Mount Charger NOTE: Clearance dimensions are published for airflow and service access only. -
Page 22: Single Pedestal Installation
5.6. Single Pedestal Installation 5.6.1. Pedestal Installation Step 1：The pedestal base installation 1. There is installation template sheet inside of pedestal package. Thread this sheet through the cable and place it on the stone slab and mark six holes first. Then, apply stud bolts on six holes. - Page 23 Step 3：The upper part of the pedestal installation 1. Place the middle baffle on the inner base plate of the upper part of the pedestal. 2. Place the upper part of the column into the corresponding screw hole of the lower part, and fasten it with six M6 nuts.
- Page 24 5.6.2. Charger station Installation Step 1：Mounting plate installation ⚫ Align the holes on the mounting plate with the three holes on the pedestal and fasten with three M5 screws. Step 2：The line protection device installation ⚫ Place the line protection device to the hole corresponding to the middle baffle. Step 3：Pass through the wire into the charger ⚫...
- Page 25 Step 4: Connect the wires 1. Knock off the round hole parts on the cover plate. 2. Install the L1, L2, L3, N, GROUND wires and ethernet and USB cables. Details of all wire connection is listed as following figure.
- Page 26 Step 5：Main case installation 1. Attach the backplane to the chassis. 2. Align the main case backplane with the corresponding slots on the mounting plate. 3. Lock four M4 screws from both sides and plug the rubber plug.
- Page 27 Step 6: Back plate installation ⚫ Install the two backplanes of the charger base to complete the assembly. NOTE： ⚫ Before charging the pedestal, recheck all electrical connections after all wiring is complete. ⚫ After all chargers are powered on, the LCD screen will display the status of the chargers.
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Page 28: Back-To-Back Pedestal Installation
5.7. Back-to-Back Pedestal Installation The installation method of back-to-back pedestal is the same as that for single pedestal. You can refer to the installation method of single pedestal. -
Page 29: Wall-Mount Charger Installation
5.8. Wall-Mount Charger Installation Step 1：Mounting plate installation 1. There is installation template sheet inside of package. Put this sheet on the wall and mark three holes first. Then, apply stud bolts on three holes. 2. Align the holes on the mounting plate with the three stud bolts on the wall and fix them with three M5 screws. - Page 30 Step 3：Connect the Charger NOTE： ⚫ Before charging the wall charger, recheck all electrical connections after all wiring is complete. ⚫ Once all chargers are powered on, the LCD screen will display the status of the chargers.
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Page 31: Charging Process
6. Charging Process 6.1. Display and Usage 6.1.1. User operation steps Operating steps Operating interface Step 1: ⚫ Touch the screen and swipe the card, and then connect the Socket (step2- ⚫ Touch the screen and connect the Socket first, then swipe the card (step2- Step2-1：... - Page 32 Step 2-2: If the Socket has been connected, please tap the card. Note: It takes a while to connect the Socket. Step 3: Select charging method: auto full, charge by time, or charge by cost.
- Page 33 Step 4: Once the authorization is complete, this charger will start charging. Step 5: While the vehicle is charging, charging data can be viewed on the LCD screen via the touchscreen. Step 6: After the charging is completed, it will pop up message to ask for tap the card again and finish the charging.
- Page 34 Step 7: It will display the charging capacity, charging amount, and charging time as the final screen. When charging is complete, put the charging plug back in place. NOTE: During charging period, if it’s necessary to stop charging, simply touch “ ”...
- Page 35 Charging capacity Charging power Charging current Change charge type Stop button Network status Language selection 6.1.3. LCD Password Settings Admin>Password>Settings> General Settings>Pile Assets>Password NOTE: The initial password is 0000...
- Page 36 6.1.4. Manage Account Admin>Password>Settings>Manage Account>Admin>Change Password...
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Page 37: Led Operation
6.2. LED Operation Idle Charging Fault State Description EV Pole LED... -
Page 38: Precautions
State A (Idle) EV Green LED State B Vehicle Connected EV Blue LED State C Charging EV Blue LED State F Fault EV Red LED 6.3. Precautions ⚫ If the screen shows a machine failure, do not operate, please contact the staff. ⚫... -
Page 39: Routine Maintenance
7. Routine Maintenance Due to the influence of ambient temperature, humidity, dust and vibration, the internal devices of the charger will wear out, which leads to the potential failure of the charger. Therefore, it is necessary to carry out daily and regular maintenance of charger to ensure their normal operation and its service life. -
Page 40: Trouble Shooting
8. Trouble Shooting Fault Fault Description Possible cause & What to do Code E015 STOP_SW_ACT Check the emergency stop button The charging station is connected to the background, and the bill is uploaded after charging, E017 Failed to send bill but no reply is received from the background, please contact the background.
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