Wire Brushing - DeWalt DWE4216 Original Instructions Manual

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Variable Speed Dial (Fig. A)
DWE4246, DWE4257
The variable speed dial offers added tool control and enables
the tool to be used at optimum conditions to suit the accessory
and material.
Turn the dial 
 8 
to the desired level. Turn the dial upward for
higher speed and downwards for lower speed.
Slider Switch (Fig. A)

CAUTION: Hold the side handle and body of the tool
firmly to maintain control of the tool at start up and
during use and until the wheel or accessory stops rotating.
Make sure the wheel has come to a complete stop be fore
laying the tool down.
nOTE: To reduce unexpected tool movement, do not switch
the tool on or off while under load conditions. Allow the grinder
to run up to full speed before touching the work surface. Lift the
tool from the surface before turning the tool off. Allow the tool
to stop rotating before putting it down.

WARNING: Before connecting the tool to a power supply,
be sure the slider switch is in the off position by pressing
the rear part of the switch and releasing. Ensure the slider
switch is in the off position as described above after any
interruption in power supply to the tool, such as the
activation of a ground fault interrupter, throwing of a
circuit breaker, accidental unplugging, or power failure. If
the slider switch is locked on when the power is connected,
the tool will start unexpectedly.
To start the tool, slide the ON/OFF slider switch 
the front of the tool. To stop the tool, release the ON/OFF
slider switch.
For continuous operation, slide the switch toward the front of
the tool and press the forward part of the switch inward. To stop
the tool while operating in continuous mode, press the rear part
of the slider switch and release.
Spindle Lock (Fig. B)
The spindle lock 
 1 
is provided to prevent the spindle from
rotating when installing or removing wheels. Operate the
spindle lock only when the tool is turned off, unplugged from
the power supply, and has come to a complete stop.
NOTICE: To reduce the risk of damage to the tool, do
not engage the spindle lock while the tool is operating.
Damage to the tool will result and attached accessory
may spin off possibly resulting in injury.
To engage the lock, depress the spindle lock button and rotate
the spindle until you are unable to rotate the spindle further.
Surface Grinding, Sanding and

Wire Brushing


CAUTION: Always use the correct guard per the
instructions in this manual.

WARNING: Metal dust build-up. Extensive use of flap
discs in metal applications can result in the increased
potential for electric shock. To reduce this risk, insert an
12
RCD before use and clean the ventilation slots daily by
blowing dry compressed air into the ventilation slots
inaccordance with the below maintenance instructions.
To perform work on a the surface of a workpiece:
1. Allow the tool to reach full speed before touching the tool
to the work surface.
2. Apply minimum pressure to the work surface, allowing
the tool to operate at high speed. Material removal rate is
greatest when the tool operates at high speed.
3. Maintain an appropriate angle between the tool and work
surface. Refer to the chart according to particular function.
4. Maintain contact between the edge of the wheel and the
work surface.
-
If grinding, sanding with flap discs or wire brushing
move the tool continuously in a forward and back
motion to avoid creating gouges in the work surface.
 7 
toward
-
If sanding with a backing pad, move the tool constantly
in a straight line to prevent burning and swirling of
work surface.
nOTE: Allowing the tool to rest on the work surface without
moving will damage the work piece.
5. Remove the tool from work surface before turning tool off.
Allow the tool to stop rotating before laying it down.

CAUTION: Use extra care when working over an edge, as
a sudden sharp movement of grinder may be experienced.
Precautions To Take When Working on a
Painted Workpiece
1. Sanding or wire brushing of lead based paint is NOT
RECOMMENDED due to the difficulty of controlling the
contaminated dust. The greatest danger of lead poisoning is
to children and pregnant women.
2. Since it is difficult to identify whether or not a paint contains
lead without a chemical analysis, we recommend the
following precautions when sanding any paint:
Personal safety
1. No children or pregnant women should enter the work area
where the paint sanding or wire brushing is being done
until all clean up is completed.
2. A dust mask or respirator should be worn by all persons
entering the work area. The filter should be replaced daily or
whenever the wearer has difficulty breathing.
Angle
Function
Grinding
20˚-30˚
Sanding with Flap Disc
5˚-10˚
Sanding with Backing Pad
5˚-15˚
Wire Brushing
5˚-10˚
Angle

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