Related Manuals for Beko DRYPOINT RAX 200 NA 3PH UL
Summary of Contents for Beko DRYPOINT RAX 200 NA 3PH UL
- Page 1 EN - english Instructions for installation and operation Compressed air refrigeration dryer ® DRYPOINT RAX 200-500 NA 3PH UL...
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Page 2: Electric Diagram Drypoint Rax 200-350 Na 3Phase Sheet
Dear customer, ® Thank you for deciding in favour of the DRYPOINT RAX 200-500 NA compressed-air refrigeration dryer. Please read ® these installation and operating instructions carefully before mounting and starting up the DRYPOINT RAX 200-500 ® NA and follow our directions. Perfect functioning of the DRYPOINT RAX 200-500 NA and thus reliable compressed-air drying can only be guaranteed when the provisions and notes stipulated here are strictly adhered to. -
Page 3: Table Of Contents
Contents Name plate Safety instructions Safety pictograms in accordance with DIN 4844 Signal words in accordance with ANSI Overview of the safety instructions Proper use Exclusion from a field of application ... - Page 4 13.3.6 Electric diagram DRYPOINT RAX 400-500 NA 3phase Sheet 2/3 13.3.7 Electric diagram DRYPOINT RAX 400-500 NA 3phase Sheet 3/3 Pos: 1 /Beko Technische Dokumentation/Überschriften/1/Sicherheitshinweise @ 0\mod_1183637609261_6.doc @ 5365 DRYPOINT® RAX 200-500 NA 3PH UL...
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Page 5: Name Plate
This manual must be available at all times for future reference and is a constituent part of the dryer. If you have any queries regarding these installation and operating instructions, please contact BEKO TECHNOLOGIES... -
Page 6: Safety Pictograms In Accordance With Din 4844
Do not operate with open cover (housing) Maintenance works or controlling measures must only be carried out by qualified personnel Do not smoke Note Pos: 4 /Beko Technische Dokumentation/Sicherheit/Gefahr Druckluft @ 0\mod_1184148143854_6.doc @ 577 ARIA Connection point compressed-air inlet LUFT... - Page 7 Safety instructions Works can be carried out by the operator of the plant, provided that they are skilled accordingly NOTE: Text that contains important specifications to be considered – does not refer to safety precautions. The device was carefully designed with particular attention paid to environmental protection: ...
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Page 8: Signal Words In Accordance With Ansi
Make sure that the power supply is switched off and that the device is off and marked for maintenance measures. Please also ensure that the power supply cannot be re-established during the works. Pos: 7 /Beko Technische Dokumentation/Sicherheit/Maßnahmen Netzspannung BM 31/32/33 @ 0\mod_1216898430699_6.doc @ 11319 Caution! Refrigerant! The compressed-air refrigeration dryer uses HFC-containing refrigerants as a coolant. - Page 9 Safety instructions Warning! Refrigerant leak! A refrigerant leak involves the danger of serious injury and damage to the environment. ® The DRYPOINT RAX 200-500 NA compressed-air refrigeration dryer contains fluorinated greenhouse gas/refrigerant. Installation, repair and maintenance works at the refrigeration system must only be carried out by certified skilled personnel (specialists).
- Page 10 Operators of the devices must observe the local and national pressure equipment regulations in the country of installation. Pos: 8 /Beko Technische Dokumentation/Sicherheit/Sicherheitshinweise, weitere BM (nicht Ex) @ 0\mod_1183616103770_6.doc @ 4009os: 9 /Beko Technische Dokumentation/Sicherheit/Zusatz Sicherheitshinweise BM33 @ 0\mod_1231926887620_6.doc @ 12829s: 10 /Beko Technische Dokumentation/Sicherheit/Vorsicht Fehlfunktion @ 0\mod_1214378096290_6.doc @ 9359 Note!
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Page 11: Proper Use
This dryer is not suitable for the treatment of contaminated air or of air containing solids. Pos: 16 /Beko Technische Dokumentation/Bestimmungsgemäße Verwendung/BEKOMAT/Ausschluß Anwendung BM 31/32/33 @ 0\mod_1236003837511_6.doc @ 13736 Operating instructions in accordance with the 2014/68/EU Pressure Equipment Directive The DRYPOINT®... -
Page 12: Transport
Transport Transport Check the packaging for visible loss or damage. If no visible damage can be ascertained, place the unit in close proximity to the place of installation and unpack the device. During this procedure, the dryer must always remain in an upright position. The components may be damaged when the unit is tilted or turned upside down. -
Page 13: Installation Plan
Installation Installation plan - A - Air compressor Aftercooler Condensate separator Prefilter Bypass group Dryer Compressed-air tank - B - Final filter Bekomat condensate drain Installation type A is recommended when the total consumption corresponds to the throughput rate of the compressor. Installation type B is recommended when the air consumption constantly varies, with peak values which considerably exceed the throughput rate of the compressor. -
Page 14: Correction Factors
Installation Correction factors Correction factor for operating pressure modifications: Inlet air pressure psig barg Factor (F1) 0.79 0.91 1.00 1.07 1.13 1.18 1.23 1.27 Correction factor for ambient temperature modifications (Air-Cooled): Ambient temperature ºF ºC Factor (F2) 1.11 1.09 1.06 1.00 0.94 0.87... -
Page 15: Connection To The Compressed-Air System
Installation Connection to the compressed-air system Danger! Compressed air! All works must only be carried out by qualified skilled personnel. Never work on compressed-air systems which are under pressure. The operator or the user must ensure that the dryer is never operated with a pressure exceeding the maximum pressure value indicated on the name plate. -
Page 16: Minimum Cooling Water Requirements
Installation Minimum cooling water requirements: 59…86°F (15…30°C) (1) / SO >1.0 mg/l or ppm Temperature Pressure 44...145 psig (3…10 barg) (2) <2 mg/l or ppm Delivery pressure > 44 psig (3 bar) (2) (3) 50 mg/l or ppm Total hardness 6.0…15 dH°... -
Page 17: Condensate Drain
Installation Condensate drain Danger! Compressed air and condensate under pressure! The condensate is discharged at system pressure. The drain pipe needs to be secured. Never direct the condensate drain pipe at persons. The dryer is delivered with an already integrated electronically level-controlled BEKOMAT condensate drain. Connect the condensate drain with a collection system or container by properly screwing it on. -
Page 18: Start-Up
Start-up Start-up Preliminary stages Note! Exceeding of the operating parameters! Ensure that the operating parameters comply with the nominal values indicated on the name plate of the dryer (voltage, frequency, air pressure, air temperature, ambient temperature etc.). Prior to delivery, this dryer was thoroughly tested, packed and checked. Please verify the soundness of the dryer during the initial start-up and check the perfect functioning during the first operating hours. -
Page 19: Shut Down And Restart
Start-up Shut down and restart During short-term inactivity (max. two to three days), it is advisable to leave the dryer and the control panel connected to the supply current circuit. Otherwise, it would be necessary at a restart of the dryer to wait two hours, until the crankcase heater of the compressor has heated up the oil in the compressor. -
Page 20: Technical Data
Technical data 10 Technical data 10.1 Technical data DRYPOINT RAX 200-500 NA 3phase 3/460/60 DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 21: Technical Data Drypoint Rax 200-500 Na 3Phase 3/575/60
Technical data 10.2 Technical data DRYPOINT RAX 200-500 NA 3phase 3/575/60 DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 22: Technical Description
Technical description 11 Technical description 11.1 Control panel The control panel explained below is the only dryer user interface. Main switch ON-OFF switch Electronic control unit DMC18 Air and refrigerant-gas flow chart 11.2 Functional description Operating principle – All dryer models described in this manual function according to the same principle. The hot and moisture-loaded air is led into an air/air heat exchanger. -
Page 23: Flow Chart (Air-Cooled)
Technical description 11.3 Flow chart (air-cooled) P< P> 11.4 Flow chart (water-cooled) P< P> Aluminium heat exchanger module Condenser fan (air cooled) a – Air/air heat exchanger Filter dryer b – Air/refrigerant heat exchanger Capillary tube c – Condensate separator T1 temperature sensor (dew point) Refrigerant pressure switch LPS (P<) Condensate drain shut-off valve... -
Page 24: Refrigerating Compressor
Technical description 11.5 Refrigerating compressor The employed refrigerating compressors are constructed by leading manufacturers. The hermetically sealed construction is absolutely gastight. The integrated safeguard protects the compressor against overheating and excess current. The protection is automatically reset as soon as the nominal conditions are reached again. 11.6 Condenser (air-cooled) The condenser is the component in which the gas coming from the compressor is cooled down, condensed and liquefied. -
Page 25: Hot-Gas Bypass Valve
Technical description 11.12 Hot-gas bypass valve At partial load, the valve directly returns a part of the hot gas to the suction line of the refrigerating compressor. The evaporation temperature and the evaporation pressure remain constant. ADJUSTMENT The hot gas by-pass valve is adjusted during the manufacturing testing phase. As a rule no adjustment is required;... -
Page 26: Dmc18 Electronic Control Unit
Technical description 11.16 DMC18 electronic control unit Led - temperature in °C Led - temperature in °F Led – drain ON Led – alarm/service Button – access configuration menu Button – decrease / service Button – increase / drain test DISPLAY The DMC18 controls the alarms and the settings of the dryer operation and of the BEKOMAT drain. -
Page 27: Operation Of The Potential-Free Failure/Alarm Contact
Technical description 11.16.5 Operation of the potential-free failure/alarm contact The DMC18 is equipped with a potential-free contact to indicate failures or alarm conditions. Dryer is switched on and no service warning/alarm is active. Dryer is off or a service warning/alarm is active. 11.16.6 How to change operating parameters –... -
Page 28: Selection Of The Bekomat Drain Model
Technical description 11.16.7 Selection of the BEKOMAT drain model The DMC18 controls two types of BEKOMAT drains. The correct settings are carried out in the factory and proper functioning is checked during the final inspection of the dryer. 11.17 Electronically level-controlled BEKOMAT condensate drain The electronically level-controlled BEKOMAT condensate drain boasts a special condensate management which ensures that condensate is discharged safely and without an unnecessary loss of compressed air. -
Page 29: Maintenance, Troubleshooting, Spare Parts And Dismantling
Maintenance, troubleshooting, spare parts and dismantling 12 Maintenance, troubleshooting, spare parts and dismantling 12.1 Checks and maintenance Certified skilled personnel Installation works must exclusively be carried out by authorised and qualified skilled personnel. Prior to ® undertaking any measures on the DRYPOINT RAX 200-500 NA compressed-air refrigeration dryer, the certified skilled personnel shall read up on the device by carefully studying the operating... -
Page 30: Troubleshooting
Maintenance, troubleshooting, spare parts and dismantling DAILY: • Check whether the dew point indicated on the electronics is correct. • Ensure that the condensate drain system functions properly. • Make sure that the condenser is clean. EVERY 200 HOURS OR MONTHLY •... - Page 31 Maintenance, troubleshooting, spare parts and dismantling Prior to carrying out maintenance works at the dryer, switch it off and wait for at least 30 minutes. Caution! Hot surfaces! During operation, several components can reach surface temperatures of more than 140°F (60°C). There is the risk of burns.
- Page 32 Maintenance, troubleshooting, spare parts and dismantling The dryer does not discharge the condensate – see the corresponding point. Extreme pressure drop The dew point is too low – the condensate is frozen and blocks the air – see the in the dryer.
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Page 33: Recommended Spare Parts
Maintenance, troubleshooting, spare parts and dismantling 12.3 Recommended spare parts Spare parts list is printed on a dedicated sticker applied inside the dryer. On this sticker each spare part is identified with its ID Number and related Spare Part Number. Here below the cross-reference table between ID Numbers and exploded drawings Ref. -
Page 34: Maintenance Works At The Refrigeration Cycle
Maintenance, troubleshooting, spare parts and dismantling 12.4 Maintenance works at the refrigeration cycle Caution! Refrigerant! Maintenance and repair works at refrigeration systems must only be carried out by service technicians in accordance with the local provisions. The total amount of refrigerant in the system must be collected for recycling purposes, resource recovery or disposal. -
Page 35: Appendices
Appendices 13 Appendices 13.1 Dryer dimensions 13.1.1 Dryer dimensions DRYPOINT RAX 200-250 NA 3phase DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 36: Dryer Dimensions Drypoint Rax 300-350 Na 3Phase
Appendices 13.1.2 Dryer dimensions DRYPOINT RAX 300-350 NA 3phase DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 37: Dryer Dimensions Drypoint Rax 400-500 Na 3Phase
Appendices 13.1.3 Dryer dimensions DRYPOINT RAX 400-500 NA 3phase DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 38: Exploded Diagrams
Appendices 13.2 Exploded diagrams 13.2.1 Components of the exploded diagrams Alu drying module Refrigerant reservoir (water-cooled) 1.1 Insulation material Bekomat drain Refrigerant pressure switch LPS Main switch Safety temperature switch TS … Refrigerant pressure switch HPS Front panel Refrigerant fan pressure switch PV Back plate Compressor Right sidewall... -
Page 39: Exploded Diagram Drypoint Rax 200-250 Na 3Phase / Ac
Appendices 13.2.2 Exploded diagram DRYPOINT RAX 200-250 NA 3phase / AC DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 40: Exploded Diagram Drypoint Rax 300-350 Na 3Phase / Ac
Appendices 13.2.3 Exploded diagram DRYPOINT RAX 300-350 NA 3phase / AC DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 41: Exploded Diagram Drypoint Rax 400-500 Na 3Phase / Ac
Appendices 13.2.4 Exploded diagram DRYPOINT RAX 400-500 NA 3phase / AC DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 42: Exploded Diagram Drypoint Rax 200-250 Na 3Phase / Wc
Appendices 13.2.5 Exploded diagram DRYPOINT RAX 200-250 NA 3phase / WC DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 43: Exploded Diagram Drypoint Rax 300-350 Na 3Phase / Wc
Appendices 13.2.6 Exploded diagram DRYPOINT RAX 300-350 NA 3phase / WC DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 44: Exploded Diagram Drypoint Rax 400-500 Na 3Phase / Wc
Appendices 13.2.7 Exploded diagram DRYPOINT RAX 400-500 NA 3phase / WC DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 45: Electric Diagrams
Appendices 13.3 Electric diagrams 13.3.1 Electric diagrams – list of components Compressor Compressor thermal protection Compressor starting relay (if installed) Compressor starting capacitor (if installed) Compressor operating capacitor (if installed) Condenser fan Fan starting capacitor (if installed) DMC18 DMC18 electronic control unit T1 Temperature probe –... -
Page 46: Electric Diagram Drypoint Rax 200-350 Na 3Phase Sheet
Appendices 13.3.2 Electric diagram DRYPOINT RAX 200-350 NA 3phase Sheet 1/3 DRYPOINT® RAX 200-500 NA 3PH UL... - Page 47 Appendices 13.3.3 Electric diagram DRYPOINT RAX 200-350 NA 3phase Sheet 2/3 DRYPOINT® RAX 200-500 NA 3PH UL...
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Page 48: Electric Diagram Drypoint Rax 200-350 Na 3Phase Sheet
Appendices 13.3.4 Electric diagram DRYPOINT RAX 200-350 NA 3phase Sheet 3/3 DRYPOINT® RAX 200-500 NA 3PH UL... -
Page 49: Electric Diagram Drypoint Rax 400-500 Na 3Phase Sheet
Appendices 13.3.5 Electric diagram DRYPOINT RAX 400-500 NA 3phase Sheet 1/3 DRYPOINT® RAX 200-500 NA 3PH UL... - Page 50 Appendices 13.3.6 Electric diagram DRYPOINT RAX 400-500 NA 3phase Sheet 2/3 DRYPOINT® RAX 200-500 NA 3PH UL...
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Page 51: Electric Diagram Drypoint Rax 400-500 Na 3Phase Sheet
Appendices 13.3.7 Electric diagram DRYPOINT RAX 400-500 NA 3phase Sheet 3/3 DRYPOINT® RAX 200-500 NA 3PH UL... - Page 52 Phone: +81 44 328 76 01 info@beko-technologies.co.jp Benelux Polska / Poland Scandinavia BEKO TECHNOLOGIES B.V. BEKO TECHNOLOGIES Sp. z o.o. BEKO TECHNOLOGIES AB Veenen 12 ul. Chłapowskiego 47 Industrivägen 39 NL - 4703 RB Roosendaal PL-02-787 Warszawa S-43361 Sävedalen...