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Gansow 31 B 46 Service Manual

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GANSOW
SCRUBBER DRIER
SERVICE MANUAL
FOR 101BF 85 S
Clemas& Co.Unit 5 Ashchurch Business Centre, Alexandra Way,
Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777Fax: 01684 850707
Email: info@clemas.co.ukWeb:
www.clemas.co.uk

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  • Page 1 GANSOW SCRUBBER DRIER SERVICE MANUAL FOR 101BF 85 S Clemas& Co.Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777Fax: 01684 850707 Email: info@clemas.co.ukWeb: www.clemas.co.uk...

  • Page 2: Table Of Contents

    INDEX: IMPORTANT WARNINGS…………………………………… INSTRUCTIONS BEFORE OPERATING…………………… 5 PRACTICAL GUIDE FOR THE OPERATOR……………… INSTRUCTIONS…………………….…………………….… TROUBLESHOOTING…………………….………………… CLEANING AND MAINTENANCE…………………….…… OPTIONAL ACCESSORIES…………………….…………… CE CONFORMITY DECLARATION………..…….………… TECHNICAL SPECIFICATION…………………….………… 22 SPECIAL INFORMATION FOR 10. USING THE BATTERIES AND CHARGER………………… 23 CONTROL AND MAINTENANCE 11. OPERATIONS…………………….…………………….…… 2ENGLISH...

  • Page 3: Important Warnings

    The appliance may not be used on slopes of greater than 2%. 1.9. We expressly draw your attention to the fact that original parts and accessories not supplied directly by Gansow have not been tested or authorised by Gansow. The installation and/or use of such items may therefore adversely affect the efficiency and characteristics of your floor cleaning machine, jeopardising its active and passive safety.
  • Page 4 - unplug the plug from the charger from the charger socket; remove the key from the control panel. ATTENTION Before changing the main fuse, disconnect the battery cables from the respective terminals (danger of short circuit). 1.11. Under no circumstances may the charger leads (connecting the charger to the machine) supplied be modified.

  • Page 5: Instructions Before Operating

    * Not relevant to maintenance free gel batteries INSTRUCTIONS BEFORE OPERATING: 2.1. Before operating a battery-powered machine, please read all the following instructions and the instructions for use of the charger (if purchased). 2.2. Note that the batteries deliver maximum power only after eight to ten charging cycles.

  • Page 6: Practical Guide For The Operator

    PRACTICAL GUIDE FOR THE OPERATOR: 3.1. *IMPORTANT - Seal the battery cells by screwing on the caps. * Not relevant to maintenance free gel batteries 3.2. After turning the charger off, unplug the connection lead from the charger from the battery socket to power the machine. 3.3.
  • Page 7 3.6. Light pressure and a slight sideways movement of the pedal release the brushes which are lowered in contact with the ground. 3.7. To activate brush rotation, press the corresponding button on the left side of the control panel. MACHINES WITH DIAPHRAGM: Pressing this button opens the water solenoid valve and turns the water pump on.

  • Page 8: Instructions

    INSTRUCTIONS: 4.1. SERIES "B" MODELS WITHOUT DRIVE: The appliance is equipped with a patented drive system - as the brush rotates in contact with the ground, it draws the whole machine along at the correct working speed. By pushing slightly, the drive speed can be increased as required. Holding it back slows it down.
  • Page 9 4.3. By means of a vacuum created inside the collection tank, the used water and the dirt are completely absorbed and conveyed to the dirty water tank. To prevent dirty water or foam damaging the vacuum motor, the collection tank is protected by two sensors (electrodes) which shut the machine down when the tank is full (they also detect the level of any foam present).
  • Page 10 simpler and more effective, the appliance is fitted with an exclusive system: the tank tilts backwards, after raising the lid, lift the tank until it rests on the chassis (empty before tilting); after removing the cap, lower the drain hose to allow the water to run off rapidly;...
  • Page 11 4.8. When parking the machine, you are recommended to lower the brush head to anchor it to the ground. 4.9. The machine has a rapid brush replacement system: 1- turn the key to the off position (anticlockwise as far as it will go), 2- use the pedal to lift the brush head, 3- hold the brush with both hands and turn it sharply in the normal direction of rotation.
  • Page 12 same in all the battery cells. Dry cells shorten battery life and may cause irreparable damage to the entire battery (not relevant to maintenance-free gel batteries). ATTENTION If the battery is damaged, the acid is highly corrosive! 4.12. IMPORTANT! Rooms where batteries are being charged should always be well ventilated.

  • Page 13: Troubleshooting

    5. TROUBLESHOOTING: 5.1. No water is delivered, check that: the brush is moving, if necessary, activate the brush by using the button on the left of the control panel, there is water in the tank and the level is above the filter (the red LED on the switch board is flashing), if necessary, top up and add detergent, the clean water filter is not clogged,...
  • Page 14 Gansow Distributor Technical Assistance Service if necessary. check the main fuse. check the charge of the batteries and if necessary, charge. 5.4. Water is not sucked up, although the motor is operating; make sure the cap is correctly in place on the drain hose.
  • Page 15 reversed to extend the working life, STRAIGHT SQUEEGEE: adjust pressure on the ground using the screw on the mobile support, tightening lightens the pressure, unscrewing increases pressure. PARABOLIC SQUEEGEE: adjust pressure on the ground by tightening the adjustment nuts above the levelling wheels on the back of the squeegee.
  • Page 16 6. SERVICE AND MAINTENANCE: 6.1. Before any servicing or maintenance work is carried out on the machine and before any parts are replaced: drain both tanks completely, unplug the plug from the charger from the charger socket, turn off the key switch. 6.2.

  • Page 17: Optional Accessories

    6.10. A general control by authorised Gansow personnel is recommended at least once every six months. 7. OPTIONAL ACCESSORIES: 7.1. Depending on the type of floor and dirt, you may want to use brushes other than those supplied as standard.
  • Page 18 TECHNICAL SPECIFICATION: 31 B 46/50 41 B/BF 53/57 61 B/BF 53/57 Cleaning width 460/500 530/570 530/570 Squeegee width Capacity per hour theor. m²/h 1840 2120/2930 2120/2930 Maximum speed km/h 4/5,5 4/5,5 Number of brushes Brush diameter Max. brush pressure 31.5 31.5...
  • Page 19 128,5x60,5x108,5 128,5x60,5x113 Machine size 124x51x95 X/Y/Z 143x60,5x108,5 143x60,5x113 Total oscillation value m/s² <2,5 <2,5 <2,5 ENGLISH19...
  • Page 20 TECHNICAL SPECIFICATION: 61 B/BF 65/68 71 BF 70/72 71 BF 85 Cleaning width 650/680 700/720 Squeegee width 1000 1000 1150 Capacity per hour theor. m²/h 2120/2930 3850 4675 Maximum speed km/h 4/5,5 Number of brushes Brush diameter Max. brush pressure 31,5 Pressure of brush head g/cm...
  • Page 21 TECHNICAL SPECIFICATION: 124x69x113 Machine size 163x76x111 167x86x111 X/Y/Z 139x69x113 Total oscillation value m/s² <2,5 <2,5 <2,5 91 BF 70/72 91 BF 85 101 BF 70/72 Cleaning width 700/720 700/720 Squeegee width 1000 1150 1000 Capacity per hour theor. m²/h 3850 4675 3850 Maximum speed...
  • Page 22 TECHNICAL SPECIFICATION: Brush motor power Drive ELECTRONIC ELECTRONIC ELECTRONIC Nominal drive motor power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 139x76x113...
  • Page 23 TECHNICAL SPECIFICATION: Cleaning width 700/720 Squeegee width 1150 1000 1150 Capacity per hour theor. m²/h 4675 3850 4675 Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground Brush rotation speed Brush motor power Drive ELECTRONIC...
  • Page 24 TECHNICAL SPECIFICATION: Number of batteries Voltage of batteries in series Machine size 167x86x115,5 163x76x115,5 167x86x115,5 X/Y/Z Total oscillation value m/s² <2,5 <2,5 <2,5 101 BF 70/72 S 101 BF 85 S 131 BF 100 S Cleaning width 700/720 1000 Squeegee width 1000 1150 1150...
  • Page 25 TECHNICAL SPECIFICATION: Nominal drive motor 1100 power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 163x76x115,5 167x86x115,5 168x102x115,5 X/Y/Z Total oscillation value...

  • Page 26: Ce Conformity Declaration

    CE CONFORMITY DECLARATION We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.

  • Page 27: Special Information For 10. Using The Batteries And Charger

    SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER Do you know how much a set of batteries costs? Between about 650 and 2000 € according to the size of your machine. Should you have armoured tube batteries, the cost of a set is between 2500 and 2100 €.
  • Page 28 too low. if you use your machine regularly more than once within 24 hours to a certain extend. A good battery charger requires continuously approx. 10 - 12 hours (according to type) to recharge empty batteries. If you interrupt the charging process, the batteries will never become fully charged, and will be quickly ruined.
  • Page 29 Please take careful note that: the plug of the charger cable is firmly plugged into the machine; the mains plug is firmly fitted into the wall socket. Confirm that the wall socket has electrical feed overnight and hang a notice on the plug, saying, that during the charging period the plug, must not be removed;...
  • Page 30 Electrical Wholesalers, from us, or from Petrol Stations. If you have any further questions about the handling of our battery machines then please contact your nearest Gansow representative or our head quarter in Unna / Germany. *this does not apply to maintenance-free batteries...

  • Page 31: Control And Maintenance 11. Operations

    After any repair work by unauthorised personnel the machine must be officially approved by Gansow or a technician authorised by the company to confirm conformity with the original conditions and therefore the validity of the general terms of the warranty.
  • Page 32 Table of recommended checks, inspections and maintenance and schedule, based on daily use of about four hours; Description of control interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 1. General controls Check the fixing and condition of the brush Check for water leaks from the tanks Clean the solution tank filters Make sure the switches and indicator lights...
  • Page 33 Top up the level of battery fluid in all cells. (not necessary with gel batteries) Grease the battery terminals (not necessary with gel batteries). Call the authorised Gansow technical assistance service for a full control ENGLISH33...
  • Page 34 DATUM/DATE: 04/2011...
  • Page 35 85625 101 BF 85 S Verkleidung-Cover Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05328 VTVT00173 Schraube, Senkkopf-, M 6 x 25 countersunk head screw, M 6 x 25 0002 05096 VTDD00482 Mutter, Sechskant, M 6 hexagonal screw, M 6 0003 01728...
  • Page 36 85625 101 BF 85 S 0028 31265 Aufkleber, Keil, grün, links, 71/101/121 BF sticker,wedgeform,gr.,left, 71/101/121 BF 0029 05157 VTVR00073 Niete, Blind-, 4 x 12 rivet, 4 x 12 mm 0030 31281 Aufkleber, grün, 101 BF 85 S sticker, green, 101 BF 85 S 0031 31260 Seitenverkleidung, links, 71/101/121 BF...
  • Page 37 DATUM/DATE: 04/2011...
  • Page 38 85625 101 BF 85 S Verkleidung-Cover 0038 05217 VTDD00026 Mutter, Sechskant-, selbstsichernd, M 5 hexagonal nut, selfsealing, M 5 0039 31258 Deckel, vorderer-, grün, 71/101/121 BF front lid, green, 71/101/121 BF 0040 16597 Aufkleber, Limette sticker, lime 0041 05038 Schraube, Zylinderkopf-, M 5 x 30 allen cap screw, M 5 x 30 0042 05117...
  • Page 39 DATUM/DATE: 04/2011 85624/85625 MODELL/MODEL: 101 BF 72/85 S GESTELL/FRAME BLATT/PAGE: 02...
  • Page 40 DATUM/DATE: 04/2011...
  • Page 41 85625 101 BF 85 S Gestell-Frame Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 24034 Gestell, 101 BF S frame, 101 BF S 0002 14331 RTRT00064 Lenkrolle, 160 mm caster wheel, 160 mm 0003 75258 VTVT00326 Schraube, Schloss-, M 8 x 30 carriage bolt, M 8 x 30 0004...
  • Page 42 85622/85623/85624/85625 DATUM/DATE: 04/2011...
  • Page 43 85625 101 BF 85 S Wassertank-Tank Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05359 MPVR60346 Abdeckkappe, Kunststoff-, M 6 cap for hexagonal nut, M 6 0002 05241 VTVT06238 Schraube, Sechskant, M 6 x 35 hexagonal screw, M 6 x 35 0003 05123...
  • Page 44 85625 101 BF 85 S 0028 41149 DBDB00940 Tankwand, Flexible, 101 BF membrane, 101 BF 0029 21505 LAFN01439 Rahmenfür flexible Tankwand, 101 BF frame for membrane, 101 BF 0030 05245 VTVT15141 Schraube, Sechskant, M 6 x 25, VA hexagonal screw, M 6 x 25, stainless steel 0031 31213 Tankdichtung, Green Line, Meterware...
  • Page 45 85622/85623/85624/85625 DATUM/DATE: 04/2011...
  • Page 46 85625 101 BF 85 S Wassertank-Tank 0038 02060 CEVR00016 Tankscharnier tank hinge 0039 05118 VTRS00503 Scheibe, Unterleg-, M 8 washer, M 8 0040 05136 VTRS01080 Federring, M 8 spring washer, M 8 0041 05250 VTVT00449 Schraube, Sechskant, M 8 x 35 hexagonal screw, M 8 x 35 0042 31236...
  • Page 47 85625 101 BF 85 S 0065 05351 VTRS00053 Schraubensicherungsring, M 8 packing ring, plastic, M 8 0066 05121 VTRS17677 Scheibe, Unterleg-, M 10 washer, M 10 0067 05242 VTRS00504 Scheibe, Unterleg-, M 8, VA washer, M 8, stainless steel 0068 05221 VTDD36474 Mutter, Hut-, M 8 cap nut, M 8...
  • Page 48 85622/85623/85624/85625 DATUM/DATE: 04/2011...
  • Page 49 85625 101 BF 85 S Schlaeuche-Hoses Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 13933 MEVR00370 Schlauchklemme, 44 - 47,5 mm hose clip, 44 - 47,5 mm 0002 14766 TBFX00014 Schlauch, Saug-, 850 mm suction hose, 850 mm 0003 14672 MPVR01097 Clips, Schlauchhalterung-,...
  • Page 50 MODELL/MODEL: 101 BF 72/85 S DATUM/DATE: 04/2011...
  • Page 51 85625 101 BF 85 S Schaltkasten-Switch box Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31282 Schaltkasten, komplett, 101 BF S switch box, complete, 101 BF S 0002 31284 Aufkleber, Schaltpult, 101 BF S sticker, switch board, 101 BF S 0003 KTRI15040 Schalter, Turbinen-, komplett switch, turbine, complete...
  • Page 52 85625 101 BF 85 S 0027 MECI00503 Schutzkappe, Schalter protection cap 0028 31283 Schaltkasten, 101 BF S switch box, 101 BF S 0029 13486 GUVR00035 DichtungfürLenkgriff sealing for stearing handle 0030 06967 MEVR00338 Sicherungsautomat, 2 A automatic fuse, 2 A 0031 06968 MECE00056 Spritzwasserschutzdichtung...
  • Page 53 MODELL/MODEL: 101 BF 72/85 S DATUM/DATE: 04/2011...
  • Page 54 85625 101 BF 85 S Fahrsteuerung-Drive control Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41175 PMQE00153 Lenkgriff, 71/91/101/121 BF steering handle, 71/91/101/121 BF 0002 16395 Kabel, Buchsen-, 1550 mm socket cable, 1550 mm 0003 06785 CMCV00063 Kabel, SteckerfürLenkgriff plug cable for steering handle...
  • Page 55 MODELL/MODEL: 101 BF 72/85 S DATUM/DATE: 04/2011...
  • Page 56 85625 101 BF 85 S Verdrahtung-Wiring Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31285 Verdrahtungsplatte, komplett,71/101/121BF wiring plate, complete, 71/101/121 BF 0002 06328 MECI00053 Schütz, 124 A contactor, 124 A 0003 14643 MEVR00379 Sicherungsautomat, 25 A automatic fuse, 25 A 0004 14643...
  • Page 57 85625 101 BF 85 S 0028 16821 Steuerung, ACX-, ACX control 0029 13442 RCVR00119 Buchsenkappe socket cap 0030 05189 VTVR00067 Blindniete, 3 x 12 mm rivet, 3 x 12 mm 0031 24028 Platte-, Befestigungs-, Mikroschalter fixing plate for microswitch 0032 16433 Mikroschalter am Ladestecker microswitch at charging plug...
  • Page 58 MODELL/MODEL: 101 BF 72/85 S DATUM/DATE: 04/2011...
  • Page 59 85625 101 BF 85 S Verdrahtung-Wiring 0038 01724 MEVR00160 Polklemme "Minus" post terminal, minus 0039 06920 VTDD00030 IsoliermutterfürSicherungseinsatz insulating nut for fuse insert 0040 06919 MEVR00330 Sicherungseinsatz, 100 A fuse insert, 100 A 0041 06957 MEVR00337 Batterieklemme, 1-fach, plus post terminal, plus 0042 06500 MEVR00209 Kabel, schwarz, 10 mm²...
  • Page 60 DATUM/DATE: 04/2011...
  • Page 61 85625 101 BF 85 S Magnetventil-Solenoide valve Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 01399 FTAC00001 Stand-Sieb, 1/2" strainer, 1/2", for clean water tank 0002 01756 RCVR00091 Reduzierstück, 3/4" x 1/2" reducer, 3/4 " x 1/2 '' 0003 12476 RCVR00109 Winkel-Einschraubstutzen, 12 mm...
  • Page 62 DATUM/DATE: 04/2011 85625 MODELL/MODEL: 101 BF 85 S BUERSTENKOPF/BRUSHHEAD BLATT/PAGE: 09...
  • Page 63 DATUM/DATE: 04/2011...
  • Page 64 85625 101 BF 85 S Buerstenkopf-Brush head Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05012 VTVT00444 Schraube, Sechskant-, M 6 x 20 hexagonal screw, M 6 x 20 0002 05131 VTRS01079 Federring, M 6 spring washer, M 6 0003 05119...
  • Page 65 85625 101 BF 85 S 0027 01787 LAFN01253 Bolzenmit Kopf, 12 x 40 mm bolt with head, 12 x 40 mm 0028 75135 MPVR01575 Abdeckkappe, M 8 cover for srew, M 8 0029 05220 VTDD86484 Mutter, Sechskant-, selbstsichernd, M 8 hexagonal nut, self sealing, M 8 0030 05118...
  • Page 66 DATUM/DATE: 04/2011...
  • Page 67 85625 101 BF 85 S Saugfuss-Squeegee PMVR02025VA Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41160 DBDB00947 Saugfussheber, komplett squeegee lift, complete 0002 12226 VTVR00082 Schäkel, 5 mm eye ring, open, 5 mm 0003 13788 CMCV00077 Drahtseil, 420 mm wire rope, 420 mm 0004...
  • Page 68 85625 101 BF 85 S 0028 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0029 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0030 LAFN04041 Abstandshülse, fürStützrolle sleeve for squeegee wheel 0031 RTRT00379 Stützrolle am Saugfuss squeegee wheel 0032 05119...
  • Page 69 DATUM/DATE: 04/2011...
  • Page 70 85625 101 BF 85 S Saugfuss-Squeegee PMVR02025VA 0038 MLML49422 Feder an Stützrolle spring for squeegee wheel 0039 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0040 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0041 05119 VTRS00041 Scheibe, Unterleg-, M 6...
  • Page 71 DATUM/DATE:04/2011...
  • Page 72 85625 101 BF 85 S Stellmotor-Actuator Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41122 LAFN01531 Winkel, Bürstenkopf, 71/91/101/121 BF bracket for brush head, 71/91/101/121 BF 0002 05250 VTVT00449 Schraube, Sechskant-, M 8 x 35 hexagonal screw, M 8 x 35 0003 05118...
  • Page 73 85625 101 BF 85 S 0028 05126 VTRS00506 Scheibe, Unterleg-, M 12 washer, M 12 0029 05126 VTRS00506 Scheibe, Unterleg-, M 12 washer, M 12 0030 05521 VTDD00029 Mutter, Sechskant-, selbstsichernd, M 12 hexagonal nut, self sealing, M 12 0031 05406 VTVT00459 Schraube, Sechskant-, M 10 x 40 hexagonal screw, M 10 x 40...

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