Gansow 41 B 57 Service Manual

Gansow 41 B 57 Service Manual

Scrubber drier
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Service Manual
for scrubber drier
41 B 57
English
IP Gansow GmbH
Dreherstraße 9
59425 Unna
www.gansow.de
kundendienst@gansow.de
Tel.: 0049 (0)2303 2580-0

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Summary of Contents for Gansow 41 B 57

  • Page 1 Service Manual for scrubber drier 41 B 57 English IP Gansow GmbH Dreherstraße 9 59425 Unna www.gansow.de kundendienst@gansow.de Tel.: 0049 (0)2303 2580-0...
  • Page 2 Rev 1.0...
  • Page 3 Translation of the Original operating instructions for scrubber drier models 31 - 41 - 61 - 71 - 91 - 101 - 121 - 131 B / BF IP Gansow GmbH Dreherstraße 9 D 59425 Unna Tel.: 0049 2303 2580-0 info@gansow.de...
  • Page 4: Table Of Contents

    INDEX: IMPORTANT WARNINGS…………………………………… INSTRUCTIONS BEFORE OPERATING…………………… PRACTICAL GUIDE FOR THE OPERATOR……………… INSTRUCTIONS…………………….…………………….… TROUBLESHOOTING…………………….………………… CLEANING AND MAINTENANCE…………………….…… OPTIONAL ACCESSORIES…………………….…………… CE CONFORMITY DECLARATION………..…….………… TECHNICAL SPECIFICATION…………………….………… SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER………………… CONTROL AND MAINTENANCE OPERATIONS…………………….…………………….…… 2 ENGLISH...
  • Page 5: Important Warnings

    The appliance may not be used on slopes of greater than 2%. 1.9. We expressly draw your attention to the fact that original parts and accessories not supplied directly by Gansow have not been tested or authorised by Gansow. The installation and/or use of such items may therefore adversely affect the efficiency and characteristics of your floor cleaning machine, jeopardising its active and passive safety.
  • Page 6 ATTENTION Before changing the main fuse, disconnect the battery cables from the respective terminals (danger of short circuit). 1.11. Under no circumstances may the charger leads (connecting the charger to the machine) supplied be modified. 1.12. All electrical functions of the machine are interrupted immediately as soon as the plug is plugged into the charger socket.
  • Page 7: Instructions Before Operating

    INSTRUCTIONS BEFORE OPERATING: 2.1. Before operating a battery-powered machine, please read all the following instructions and the instructions for use of the charger (if purchased). 2.2. Note that the batteries deliver maximum power only after eight to ten charging cycles. During this period, the machine should not therefore be used for excessively heavy cleaning.
  • Page 8: Practical Guide For The Operator

    PRACTICAL GUIDE FOR THE OPERATOR: 3.1. *IMPORTANT - Seal the battery cells by screwing on the caps. * Not relevant to maintenance free gel batteries 3.2. After turning the charger off, unplug the connection lead from the charger from the battery socket to power the machine. 3.3.
  • Page 9 MACHINES WITHOUT DIAPHRAGM: Pressing this button opens the water solenoid valve. To adjust the quantity of water to the brush in accordance with the dirt to be removed (more dirt=more solution), use the red lever at the bottom on the operator's right. When the lever is horizontal, the cock is fully open, when vertical it is completely closed.
  • Page 10: Instructions

    INSTRUCTIONS: 4.1. SERIES "B" MODELS WITHOUT DRIVE: The appliance is equipped with a patented drive system - as the brush rotates in contact with the ground, it draws the whole machine along at the correct working speed. By pushing slightly, the drive speed can be increased as required. Holding it back slows it down.
  • Page 11 the machine down when the tank is full (they also detect the level of any foam present). 4.4. After finishing the work or when the solution in the tank is used up (indicated with a red flashing light on the switch board), stop brush rotation by pressing the corresponding button.
  • Page 12 4.8. When parking the machine, you are recommended to lower the brush head to anchor it to the ground. 4.9. The machine has a rapid brush replacement system: 1- turn the key to the off position (anticlockwise as far as it will go), 2- use the pedal to lift the brush head, 3- hold the brush with both hands and turn it sharply in the normal direction of rotation.
  • Page 13 ATTENTION If the battery is damaged, the acid is highly corrosive! 4.12. IMPORTANT! Rooms where batteries are being charged should always be well ventilated. Before using battery-powered models, read carefully the instructions on use and maintenance of the machine, batteries and charger; procedures and precautions to be observed while charging batteries and connecting the charger and inspection and maintenance of batteries and maintenance schedules.
  • Page 14: Troubleshooting

    Contact the Gansow Distributor Technical Assistance Service if necessary. check the main fuse. check the charge of the batteries and if necessary, charge.
  • Page 15 5.4. Water is not sucked up, although the motor is operating; make sure the cap is correctly in place on the drain hose. make sure the suction hose between the squeegee and the dirty water tank is not blocked. If necessary unblock and fix the hose well to both connecting pieces.
  • Page 16 5.7. The brush motor shuts down: the automatic battery protection device has tripped. Stop working and recharge the batteries immediately. 5.8. The dirty water does not drain out through the hose: make sure the tank is not blocked near the drain outlet. remove any blockages in the drain hose itself.
  • Page 17: Cleaning And Maintenance

    The outlet slits on the suction motor should be checked and cleaned regularly, especially where there is a considerable amount of fluff in the atmosphere. 6.10. A general control by authorised Gansow personnel is recommended at least once every six months. ENGLISH 15...
  • Page 18: Optional Accessories

    Depending on the type of floor and dirt, you may want to use brushes other than those supplied as standard. The following are available from your Gansow Distributor: - Black soft and PES brushes for delicate floors (gyms, sealed wood, etc);...
  • Page 19: Ce Conformity Declaration

    8. TECHNICAL SPECIFICATION: 61 B/BF 53/57 31 B 46/50 41 B/BF 53/57 Cleaning width 460/500 530/570 530/570 Squeegee width Capacity per hour theor. m²/h 1840 2120/2930 2120/2930 Maximum speed km/h 4/5,5 4/5,5 Number of brushes Brush diameter Max. brush pressure 31.5 31.5 Pressure of brush head...
  • Page 20 TECHNICAL SPECIFICATION: 61 B/BF 65/68 71 BF 70/72 71 BF 85 Cleaning width 650/680 700/720 Squeegee width 1000 1000 1150 Capacity per hour theor. m²/h 2120/2930 3850 4675 Maximum speed km/h 4/5,5 Number of brushes Brush diameter Max. brush pressure 31,5 Pressure of brush head g/cm...
  • Page 21 TECHNICAL SPECIFICATION: 91 BF 70/72 91 BF 85 101 BF 70/72 Cleaning width 700/720 700/720 Squeegee width 1000 1150 1000 Capacity per hour theor. m²/h 3850 4675 3850 Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground Brush rotation speed...
  • Page 22 TECHNICAL SPECIFICATION: 101 BF 85 121 BF 70/72 121 BF 85 Cleaning width 700/720 Squeegee width 1150 1000 1150 Capacity per hour theor. m²/h 4675 3850 4675 Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground Brush rotation speed...
  • Page 23 TECHNICAL SPECIFICATION: 101 BF 70/72 S 101 BF 85 S 131 BF 100 S Cleaning width 700/720 1000 Squeegee width 1000 1150 1150 Capacity per hour theor. m²/h 3850 4675 5500 Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground...
  • Page 24: Technical Specification

    The undersigned act on behalf and under the power of attorney of the company management. ___________ R. Mimmler H. Waschke Technical Director Product Standard Compliance IP Gansow GmbH Dreherstraße 9 59425 Unna Tel.: +49 (0)2303 2580 0 Fax: +49 (0)2303 2580 199 22 ENGLISH...
  • Page 25: Special Information For Using The Batteries And Charger

    SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER Do you know how much a set of batteries costs? Between about 650 and 2000 € according to the size of your machine. Should you have armoured tube batteries, the cost of a set is between 2500 and 2100 €.
  • Page 26 if you use your machine regularly more than once within 24 hours to a certain extend. A good battery charger requires continuously approx. 10 - 12 hours (according to type) to recharge empty batteries. If you interrupt the charging process, the batteries will never become fully charged, and will be quickly ruined.
  • Page 27 Before leaving the machine, please check carefully, that all connections are properly made and that the charger is switched on. Many batteries have been damaged prematurely because something has been overlooked. Please read the operating instructions of the type of charger in use with you.
  • Page 28 Electrical Wholesalers, from us, or from Petrol Stations. If you have any further questions about the handling of our battery machines then please contact your nearest Gansow representative or our head quarter in Unna / Germany. *this does not apply to maintenance-free batteries...
  • Page 29: Control And Maintenance 11. Operations

    After any repair work by unauthorised personnel the machine must be officially approved by Gansow or a technician authorised by the company to confirm conformity with the original conditions and therefore the validity of the general terms of the warranty.
  • Page 30 Table of recommended checks, inspections and maintenance and schedule, based on daily use of about four hours; Description of control interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 1. General controls Check the fixing and condition of the brush Check for water leaks from the tanks Clean the solution tank filters Make sure the switches and indicator lights...
  • Page 31 Top up the level of battery fluid in all cells. (not necessary with gel batteries) Grease the battery terminals (not necessary with gel batteries). Call the authorised Gansow technical assistance service for a full control IP Gansow GmbH Dreherstraße 9 59425 Unna www.gansow.de...
  • Page 32 85613 MODELL/MODEL: 41 B 57 VERKLEIDUNG/COVER DATUM/DATE: 01/2011 BLATT/PAGE: 01...
  • Page 33 41/61/91 B/BF 0030 05157 VTVR00073 Niete, Blind-, 4 x 12 rivet, 4 x 12 mm 0031 31218 Aufkleber, grün, 41 B 57 sticker, green, 41 B 57 0032 31219 Seitenverkleidung, links, 41/61/91 B/BF side cover, left, 41/61/91 B/BF 0033...
  • Page 34 85613 MODELL/MODEL: 41 B 57 VERKLEIDUNG/COVER DATUM/DATE: 01/2011 BLATT/PAGE: 01...
  • Page 35 85613 Verkleidung-Cover 41 B 57 0038 05116 VTRS00505 Scheibe, Unterleg-, M 10 washer, M 10 0039 05114 VTRS00040 Scheibe, Unterleg-, 12 x 18 x 1 mm washer, 12 x 18 x 1 mm 0040 24003 LAFN01392 Verbindungslasche Bürstenk., 41/61 B/BF...
  • Page 36 85613/85615/85616 MODELL/MODEL: 41/61 B 57/68 GESTELL/FRAME DATUM/DATE: 01/2011 BLATT/PAGE: 02...
  • Page 37 85613 Gestell-Frame 41 B 57 Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 24002 Gestell, 41/61 B/BF frame, 41/61 B/BF 0002 14330 RTRT00063 Lenkrolle, 125 mm caster wheel, 125 mm 0003 75258 VTVT00326 Schraube, Schloss-, M 8 x 30...
  • Page 38 85613 MODELL/MODEL: 41 B 57 WASSERTANK/TANK DATUM/DATE: 01/2011 BLATT/PAGE: 03...
  • Page 39 85613 Wassertank-Tank 41 B 57 Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05359 MPVR60346 Abedckkappe, Kunststoff-, M 6 cap for hexagonal nut, M 6 0002 05241 VTVT06238 Schraube, Sechskant, M 6 x 35 hexagonal screw, M 6 x 35...
  • Page 40 85613 MODELL/MODEL: 41 B 57 WASSERTANK/TANK DATUM/DATE: 01/2011 BLATT/PAGE: 03...
  • Page 41 85613 Wassertank-Tank 41 B 57 0038 05136 VTRS01080 Federring, M 8 spring washer, M 8 0039 05250 VTVT00449 Schraube, Sechskant, M 8 x 35 hexagonal screw, M 8 x 35 0040 31245 Buchse, 9-Polig socket, 9-poles 0041 31246 Stecker, 9-Polig...
  • Page 42 85613/85615/85616 MODELL/MODEL: 41/61 B 57/68 SCHLAEUCHE/HOSES DATUM/DATE: 01/2011 BLATT/PAGE: 04...
  • Page 43 85613 Schlaeuche-Hoses 41 B 57 Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 13933 MEVR00370 Schlauchklemme, 44 - 47,5 mm hose clip, 44 - 47,5 mm 0002 14716 TBFX00011 Schlauch, Saug-, 720 mm suction hose, 720 mm...
  • Page 44 85613 MODELL/MODEL: 41 B 57 SCHALTKASTEN/SWITCH BOX DATUM/DATE: 01/2011 BLATT/PAGE: 05...
  • Page 45 Bezeichnung Description bis / up to ab / from 0001 31223 Schaltkasten, komplett, 41 B 57 switch box, complete, 41 B 57 0002 31201 Aufkleber, Schaltpult, 31/41 B sticker, switch board, 31/41 B 0003 KTRI15040 Schalter, Turbinen-, komplett switch, turbine, complete...
  • Page 46 85613 MODELL/MODEL: 41 B 57 VERDRAHTUNG/WIRING DATUM/DATE: 01/2011 BLATT/PAGE: 07...
  • Page 47 Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31225 Verdrahtungsplatte, komplett, 41 B 57 wiring plate, complete, 41 B 57 0002 06328 MECI00053 Schütz, 124 A contactor, 124 A 0003 06328 MECI00053 Schütz, 124 A contactor, 124 A...
  • Page 48 85613 MODELL/MODEL: 41 B 57 Magnetventil/Solenoide valve DATUM/DATE: 01/2011 BLATT/PAGE: 08...
  • Page 49 85613 Magnetventil-Solenoide valve 41 B 57 Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 01399 FTAC00001 Stand-Sieb, 1/2" strainer, 1/2", for clean water tank 0002 01756 RCVR00091 Reduzierstück, 3/4" x 1/2" reducer, 3/4 " x 1/2 ''...
  • Page 50 85613/85615 MODELL/MODEL: 41/61 B 57 BUERSTENKOPF/BRUSHHEAD DATUM/DATE: 01/2011 BLATT/PAGE: 09...
  • Page 51 85613 Buerstenkopf-Brush head 41 B 57 Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05138 VTVT01124 Schraube, Zylinderkopf-, M 10 x 35 slotted head screw, M 10 x 35 0002 12370 RTRT00049 Ablenkrolle guide roller...
  • Page 52 85613/85614/85615/85617 MODELL/MODEL: 41/61 B/BF 57 SAUGFUSS/SQUEEGEE DATUM/DATE: 01/2011 BLATT/PAGE: 10 09 10...
  • Page 53 85613 Saugfuss-Squeegee PMVR02023VA 41 B 57 Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41159 PMVR00464 Saugfussheber, komplett squeegee lift, complete 0002 12226 VTVR00082 Schäkel, 5 mm eye ring, open, 5 mm 0003 13787 CMCV00076 Drahtseil, 350 mm...
  • Page 54 85613/85614/85615/85617 MODELL/MODEL: 41/61 B/BF 57 SAUGFUSS/SQUEEGEE DATUM/DATE: 01/2011 BLATT/PAGE: 10 09 10...
  • Page 55 85613 Saugfuss-Squeegee PMVR02023VA 41 B 57 0038 MLML49422 Feder an Stützrolle spring for squeegee wheel 0039 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0040 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6...

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