Gage Bilt GB808HVB-100 Original Instructions Manual
  1. Manuals
  2. Brands
  3. Gage Bilt Manuals
  4. Portable Generator
  5. GB808HVB-100
  6. Original instructions manual

Gage Bilt GB808HVB-100 Original Instructions Manual

Power unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
ORIGINAL INSTRUCTIONS
GB808HVB-100
POWERUNIT
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court Clinton Twp. MI 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
MADE in USA

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GB808HVB-100 and is the answer not in the manual?

Questions and answers

Related Manuals for Gage Bilt GB808HVB-100

Summary of Contents for Gage Bilt GB808HVB-100

  • Page 1 ORIGINAL INSTRUCTIONS GB808HVB-100 POWERUNIT GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com MADE in USA...

  • Page 2: Table Of Contents

    Maintenance, Troubleshooting and Hydraulic Thread Preparation ..................11 Filling and bleeding ................................. 12 Overhaul ....................................13-14 Parts Lists .................................... 15-19 Wire Diagram .................................... 20 AW-32® Oil Safety Data ................................21 Alternative Styles ................................22-24 GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 3: Warranty

    This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer. THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 4: Description And Technical Specifications

    Any other use is forbidden. The GB808 series pneudraulic pump is designed to work in conjunction with Gage Bilt’s split handle (SHA) or split riveter (SRA) fastener installation tools. When the GB808 is properly configured with the correct installation tool, it is capable of installing 3/32” (2.38mm) - 1/4”...

  • Page 5: Description Of Functions

    Oil Reservoir Cap Pintail Evacuation Vacuum Inlet Regulator Inductive Sensor Air Outlet Air Inlet Hydraulic Outlet Hanging Lever for Tool Spent Pintail Power Supply 110V Power Cord Collection Image may not reflect actual tool GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 6: Safety Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 7: Principle Of Operation

    4 WAY VALVE / HYDRAULIC FLOW HYDRAULIC FLOW “PULL” “RETURN” FOUR WAY VALVE RETURN PULL EXHAUST Images may not reflect actual tool PULL RETURN GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 8: How To Set-Up The Gb808 Series Power Unit

    3. Connect air supply to powerunit using 1/2” air line min. (90 - 100 P.S.I.) (6.2 - 6.9 bar) required. Note: Gage Bilt does NOT recommend using a pneumatic lubricator or adding oil to the air inlet on our tools or powerunit.
  • Page 9 HOW TO SET-UP THE GB808HVB-100 POWER UNIT Cont. WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and foot protection be worn during operation.

  • Page 10: How To Use The Gb808 Series Power Unit

    Do not actuate fastener in the air. Personal injury from fastener ejecting may occur. CAUTION: Do not use beyond the design intent. The GB808 series pneudraulic pump is designed to work in conjunction with Gage Bilt’s split handle (SHA) or split riveter (SRA) rivet installation tools. Blind Fasteners Insert fastener into workpiece.

  • Page 11: Maintenance, Troubleshooting And Hydraulic Thread Preparation

    * Proper care by operators is necessary in maintaining full productivity and reducing downtime. WEEKLY MAINTENANCE * Check oil level in reservoir weekly. Use AW-32® or equivalent to maintain correct oil level. Available in quart size Gage Bilt # (A-768). HOW TO CLEAN VACUUM REGULATOR 703515 Vacuum Regulator Remove vacuum regulator (703515) from tube and fitting.

  • Page 12: Filling And Bleeding

    9. See tool manual for the correct stroke requirements by checking the piston in the forward and rearward positions. If stroke does not reach manual recommendations, repeat steps 1 - 9 until stroke met. Fill oil reservoir approx. 3/4 full Bleed Screw & stat-o-seal BOOSTER HANDLE/TOOL Images may not reflect actual tool GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 13: Overhaul

    When operating, repairing or overhauling powerunit, wear approved eye protection. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only).
  • Page 14 GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 15: Parts Lists

    GB808HVB-100 POWERUNIT (BOOSTER ASSEMBLY) GB808HVB-100 POWERUNIT (QUICK EXHAUST VALVE) GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...
  • Page 16 GB808HVB-100 POWERUNIT (VALVE ASSEMBLY) GB808HVB-100 POWERUNIT (REGULATOR ASSEMBLY) GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...
  • Page 17 GB808HVB-100 POWERUNIT GB808HVB-100 POWERUNIT GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...
  • Page 18 GB808HVB-100 POWERUNIT (VACUUM & BOTTLE ASSEMBLY) GB808HVB-100 POWERUNIT (FRAME ASSEMBLY) GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...
  • Page 19 GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 20: Wire Diagram

    GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 21: Aw-32® Oil Safety Data

    Avoid washing, draining or directing material to storm or sanitary sewers. Waste Disposal: Recycle as much of the recoverable product as possible. Treatment, storage, transportation and disposal must be in accordance with applicable Federal, State/Provincial, and Local regulations GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...

  • Page 22: Alternative Styles

    Compatible with Gage Bilt and Huck® Air/hydraulic installation tools GB808 POWERUNIT (Sold Separately) *GB808 WHEELS OPTIONAL Hose kites available to 25ft. (7.62 m). Contact Gage Bilt for more information. Image may not reflect actual tool GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...
  • Page 23 This page intentionally left blank GB808HVB-100 INSTALLATION TOOL 8/18 REV. 2/23...
  • Page 24 Alternative Styles (Sold Separately) Compatible with Gage Bilt and Huck® Air/hydraulic installation tools GB808V POWERUNIT WITH VACUUM (Sold Separately) Hose kites available to 25ft. (7.62 m). Contact Gage Bilt for more information GB808HVB HANGING POWERUNIT WITH VACUUM (Sold Separately) Images may not reflect actual tools *GB808HVB VIDEO AVAILABLE AT: http://www.gagebilt.com/rivet_tools_videos.php...

Table of Contents