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Summary of Contents for Gage Bilt GB808HVB
- Page 1 ORIGINAL INSTRUCTIONS GB808HVB POWERUNIT GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court Clinton Twp. MI 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com MADE in USA...
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Page 2: Table Of Contents
How to use the GB808 Series Power Unit ..........................9 Maintenance, Troubleshooting and Hydraulic Thread Preparation ..................10 Filling and bleeding ................................. 11 Overhaul ....................................12 Parts Lists .................................... 13-17 AW-32® Oil Safety Datasheet ..............................18 Powerunits / Accessories ................................ 20 GB808HVB INSTALLATION TOOL 2/18 REV 2/23... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012... -
Page 4: Description And Technical Specifications
Any other use is forbidden. The GB808 series pneudraulic pump is designed to work in conjunction with Gage Bilt’s split handle (SHA) or split riveter (SRA) fastener installation tools. When the GB808 is properly configured with the correct installation tool, it is capable of installing 3/32”... -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Oil Reservoir Cap Pintail Evacuation Regulator Vacuum Inlet Air Outlet Air Inlet Hydraulic Outlet Spent Pintail Collection Hanging Lever for Tool Image may not reflect actual tool GB808HVB INSTALLATION TOOL 2/18 REV 2/23... -
Page 6: Safety Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB808HVB INSTALLATION TOOL 2/18 REV 2/23... -
Page 7: Principle Of Operation
4 WAY VALVE / HYDRAULIC FLOW HYDRAULIC FLOW “PULL” “RETURN” FOUR WAY VALVE RETURN PULL EXHAUST PULL RETURN Images may not reflect actual tool Images may not reflect actual tool GB808HVB INSTALLATION TOOL 2/18 REV 2/23... -
Page 8: How To Set-Up The Gb808 Series Power Unit
Tool rests on hook when not in use, piston forward to PULL position Air flow pushes booster assembly shutting off air flow to vacuum piston back to RETURN position Images may not reflect actual tool GB808HVB INSTALLATION TOOL 2/18 REV 2/23... -
Page 9: How To Use The Gb808 Series Power Unit
Do not actuate fastener in the air. Personal injury from fastener ejecting may occur. CAUTION: Do not use beyond the design intent. The GB808 series pneudraulic pump is designed to work in conjunction with Gage Bilt’s split handle (SHA) or split riveter (SRA) fastener installation tools. Blind Fasteners Insert fastener into workpiece. -
Page 10: Maintenance, Troubleshooting And Hydraulic Thread Preparation
* Proper care by operators is necessary in maintaining full productivity and reducing downtime. WEEKLY MAINTENANCE * Check oil level in reservoir weekly. Use AW-32® or equivalent to maintain correct oil level. Available in quart size Gage Bilt # (A-768). HOW TO CLEAN VACUUM REGULATOR 703515 Vacuum Regulator Remove vacuum regulator (703515) from tube and fitting. -
Page 11: Filling And Bleeding
9. See tool manual for the correct stroke requirements by checking the piston in the forward and rearward positions. If stroke does not reach manual recommendations, repeat steps 1 - 9 until stroke met. Fill oil reservoir approx. 3/4 full Bleed Screw & stat-o-seal BOOSTER HANDLE/TOOL Images may not reflect actual tool GB808HVB INSTALLATION TOOL 2/18 REV 2/23... -
Page 12: Overhaul
WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only). -
Page 13: Parts Lists
GB808HVB INSTALLATION TOOL 2/18 REV 2/23... - Page 14 GB808HVB POWER UNIT (BOOSTER ASSEMBLY) GB808HVB POWER UNIT (QUICK EXHAUST VALVE ) GB808HVB INSTALLATION TOOL 2/18 REV 2/23...
- Page 15 GB808HVB POWER UNIT (VALVE ASSEMBLY) GB808HVB POWER UNIT (REGULATOR ASSEMBLY) GB808HVB INSTALLATION TOOL 2/18 REV 2/23...
- Page 16 GB808HVB POWER UNIT GB808HVB POWER UNIT GB808HVB INSTALLATION TOOL 2/18 REV 2/23...
- Page 17 GB808HVB POWER UNIT (VACUUM & BOTTLE ASSEMBLY) GB808HVB POWER UNIT (FRAME ASSEMBLY) GB808HVB INSTALLATION TOOL 2/18 REV 2/23...
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Page 18: Oil Safety Datasheet
Avoid washing, draining or directing material to storm or sanitary sewers. Waste Disposal: Recycle as much of the recoverable product as possible. Treatment, storage, transportation and disposal must be in accordance with applicable Federal, State/Provincial, and Local regulations GB808HVB INSTALLATION TOOL 2/18 REV 2/23... - Page 19 This page intentionally left blank GB808HVB INSTALLATION TOOL 2/18 REV 2/23...
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Page 20: Powerunits / Accessories
POWERUNITS (Sold Separately) Compatible with Gage Bilt and Huck® Air/hydraulic installation tools Hose kites available to 25ft. (7.62 m). Contact Gage Bilt for more information. GB808 POWERUNIT (Sold Separately) *GB808 WHEELS OPTIONAL GB808V GB808HVB-100 POWERUNIT WITH VACUUM HANGING POWERUNIT WITH VACUUM (Sold Separately) &...
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