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Summary of Contents for Gage Bilt GB808
- Page 1 ORIGINAL INSTRUCTIONS GB808 POWERUNIT GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions@gagebilt.com / www.gagebilt.com...
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Page 2: Table Of Contents
Safety Warnings ..................................5 Description of Functions ................................6 Principle of Operation ................................7 How to set-up the GB808 Series Power Unit ........................... 8 How to use the GB808 Series Power Unit ..........................9 Maintenance, Troubleshooting and Hydraulic Thread Preparation ..................10 Filling and bleeding ................................. -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012... -
Page 4: Description And Technical Specifications
It is designed specifically to improve on the ergonomic and efficiency of fastener installation. The GB808 series pump operates using 90-100 psi (6.2-6.9 bar) of air and can install a wide range of fasteners when fitted to the appropriate installation tool. The GB808 Series powerunit can be configured to operate one or more tools simultaneously. -
Page 5: Safety Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB808 POWERUNIT 12/21 REV 4/22... -
Page 6: Description Of Functions
DESCRIPTION OF FUNCTIONS Muffler/Air exhaust Pop Safety Valve Oil Reservoir Cap Four-way Valve Regulator Eyebolt to attach lanyard assembly Air Outlet Air Inlet Muffler/Air exhaust Hydraulic Outlet Booster Assembly PULL/RETURN Image may not reflect actual tool GB808 POWERUNIT 12/21 REV 4/22... -
Page 7: Principle Of Operation
4 WAY VALVE / HYDRAULIC FLOW FOUR-WAY VALVE HYDRAULIC FLOW “PULL” RETURN PULL “RETURN” EXHAUSTED AIR HYDRAULIC FLOW “PULL” RETURN PULL “RETURN” Images may not reflect actual tool GB808 POWERUNIT 12/21 REV 4/22... -
Page 8: How To Set-Up The Gb808 Series Power Unit
HOW TO SET-UP THE GB808 SERIES POWER UNIT WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and foot protection be worn during operation. -
Page 9: How To Use The Gb808 Series Power Unit
Do not actuate fastener in the air. Personal injury from fastener ejecting may occur. CAUTION: Do not use beyond the design intent. The GB808 series powerunit is designed to work in conjunction with Gage Bilt’s split handle (SHA) or split riveter (SRA) fastener installation tools. Blind Fasteners Insert fastener into workpiece. -
Page 10: Maintenance, Troubleshooting And Hydraulic Thread Preparation
* Proper care by operators is necessary in maintaining full productivity and reducing downtime. WEEKLY MAINTENANCE * Check oil level in reservoir weekly. Use AW-32® or equivalent to maintain correct oil level. Available in quart size Gage Bilt # (A-768). HOW TO CLEAN VACUUM REGULATOR 703515 Vacuum Regulator Remove vacuum regulator (703515) from tube and fitting. -
Page 11: Filling And Bleeding
9. See tool manual for the correct stroke requirements by checking the piston in the forward and rearward positions. If stroke does not reach manual recommendations, repeat steps 1-8 until stroke met. Fill oil reservoir approx. 3/4 full Bleed port BOOSTER HANDLE/TOOL Images may not reflect actual tool GB808 POWERUNIT 12/21 REV 4/22... -
Page 12: Overhaul
WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Ensure air hose is securely connected to avoid possible hose whipping (Air Actuated Tools only). - Page 13 OVERHAUL BOOSTER ASSEMBLY GB808 POWERUNIT 12/21 REV 4/22...
- Page 14 GB808 POWER UNIT (BOOSTER ASSEMBLY) GB808 POWER UNIT (QUICK EXHAUST VALVE ) GB808 POWERUNIT 12/21 REV 4/22...
- Page 15 GB808 POWER UNIT (VALVE ASSEMBLY) GB808 POWER UNIT (REGULATOR ASSEMBLY) GB808 POWERUNIT 12/21 REV 4/22...
- Page 16 GB808 POWER UNIT GB808 POWERUNIT 12/21 REV 4/22...
- Page 17 GB808 POWER UNIT (FRAME ASSEMBLY) GB808 POWERUNIT 12/21 REV 4/22...
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Page 18: Aw-32® Oil Safety Data
Avoid washing, draining or directing material to storm or sanitary sewers. Waste Disposal: Recycle as much of the recoverable product as possible. Treatment, storage, transportation and disposal must be in accordance with applicable Federal, State/Provincial, and Local regulations GB808 POWERUNIT 12/21 REV 4/22... - Page 19 This page intentionally left blank GB808 POWERUNIT 12/21 REV 4/22...
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Page 20: Hydraulic Powerunits
Hydraulic Powerunits Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB808V POWERUNIT WITH VACUUM (Sold Separately) Hose Kits available to 26 ft (7.92 m) Pressure 4,000 lbs. (177.93kN) @ 90 PSI (6.2 bar) Fast Acting Cylinder Requires 1/2"...
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