Table Of Contents - Kesla 2010 User Manual

EC DECLARATION OF CONFORMITY
1 INTRODUCTION .................................................................................................. 1
1.1 GENERAL INFORMATION ............................................................................................... 2
1.1.1 Storing the manual ..................................................................................................... 2
1.1.2 Manual contents ........................................................................................................ 2
1.2 MACHINE PLATE ............................................................................................................. 3
1.3 PURPOSE OF THE CRANE ............................................................................................. 4
1.4 RECOMMENDED OPERATING CONDITIONS ................................................................ 4
1.5 PROHIBITED USAGE AND CONDITIONS OF USE ........................................................ 4
1.6 GENERAL WARRANTY TERMS FOR KESLA PRODUCTS ............................................ 5
1.7 THE INFORMATION AND WARNING SYMBOLS IN THE MANUAL ............................... 7
1.7.1 Warning symbols ....................................................................................................... 7
1.8 CONTACT INFORMATION ............................................................................................... 7
2 SAFETY INSTRUCTIONS .................................................................................... 8
2.1 GENERAL SAFETY INFORMATION ................................................................................ 8
2.2 THE BIGGEST SECURITY RISKS WHEN OPERATING AND MAINTAINING THE
CRANE ............................................................................................................................. 9
2.3 SAFETY INSTRUCTIONS .............................................................................................. 10
2.3.1 Danger zones during use ......................................................................................... 11
2.3.2 Safety devices ......................................................................................................... 12
2.3.3 Emergency stops ..................................................................................................... 13
2.3.4 Priorities and dimension drawings ........................................................................... 13
2.3.5 Caution and warning signs on the crane ................................................................. 14
2.4 HYDRAULIC SYSTEM .................................................................................................... 19
2.5 SAFETY INSTRUCTIONS FOR HANDLING CHEMICALS ............................................ 20
2.6 WELDING THE CRANE .................................................................................................. 21
2.7 INSTALLING ACCESSORIES AND MODIFYING THE DEVICE STRUCTURE ............. 21
2.8 SAFETY PRECAUTIONS ON THE ROAD ..................................................................... 22
2.9 USER'S MANUAL KESLA CE -EQUIPMENT ................................................................. 23
3 ABOUT THE CRANE ......................................................................................... 26
3.1 CRANE'S MAIN COMPONENTS .................................................................................... 26
3.2 CRANE OPERATION ...................................................................................................... 27
3.3 CRANE EQUIPMENT OPTIONS .................................................................................... 27
3.3.1 Basic crane models ................................................................................................. 27
3.3.2 Crane accessories ................................................................................................... 28
4 COMMISSIONING .............................................................................................. 29
4.1 SAFETY INSTRUCTIONS FOR THE CRANE'S COMMISSIONING .............................. 29
4.2 PREPARATIONS FOR CRANE COMMISSIONING ....................................................... 29
4.3 CRANE MOUNTING ....................................................................................................... 30
4.3.1 Installation to a movable stand behind a truck ......................................................... 31
4.3.2 Installing the crane behind the cabin ....................................................................... 32
4.3.3 Installation of the rotator and its hoses in Keslink: ................................................... 33
4.3.4 Hose connections .................................................................................................... 34
4.4 INSTALLER ..................................................................................................................... 35
4.4.1 Safety instructions ................................................................................................... 35
4.5 INSPECTIONS ................................................................................................................ 35
4.5.1 Commissioning inspection ....................................................................................... 35
4.5.2 Warranty service ...................................................................................................... 35
4.5.3 Periodic inspections ................................................................................................. 36
4.5.4 Thorough periodic inspection ................................................................................... 36
4.5.5 The crane's daily inspection ..................................................................................... 36
4.6 INSTRUCTIONS ON HOW TO CALCULATE THE CRANE'S STANDING STABILITY .. 37
4.7 INSTRUCTIONS ON HOW TO DETERMINE EXPERIMENTALLY THE CRANE'S
STANDING STABILITY .................................................................................................. 38
4.7.1 Safety instructions ................................................................................................... 38
4.7.2 Test conditions ......................................................................................................... 38
CONTENTS