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Operation & Maintenance
Manual
ORIGINAL INSTRUCTIONS
Incorrect operation and maintenance of this machine
may be hazardous and cause injuries. The operator and
maintenance personnel must read this manual before
commencing operation or maintenance. Keep this manu-
al within reach at all times and ensure that operating per-
sonnel read it at regular intervals.
NOTE
KOMATSU has had this Operation and Maintenance Manual
translated into all languages used in the European Union.
Please contact your KOMATSU distributor if you need a
manual in another language.
© 2011 KOMATSU Hanomag GmbH
All Rights Reserved
Printed in Europe 06-2010
DANGER
PW140
PW160
PW180
PW200
PW220
WHEELED EXCAVATOR
SERIAL NUMBERS
PW140-7
H55051 and up
PW160-7
H55051 and up
PW180-7
H55051 and up
PW200-7
H55051 and up
PW220-7
H65051 and up
VEAM410104
-7
-7
-7
-7
-7
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Table of Contents
Related Manuals for Komatsu PW140-7
Summary of Contents for Komatsu PW140-7
- Page 1 H65051 and up NOTE KOMATSU has had this Operation and Maintenance Manual translated into all languages used in the European Union. Please contact your KOMATSU distributor if you need a manual in another language. © 2011 KOMATSU Hanomag GmbH All Rights Reserved...
- Page 2 PW180-7E0 – VEAM400101 Find manuals at https://best-manuals.com...
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Page 3: Foreword
Foreword 1. Foreword PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104 Find manuals at https://best-manuals.com... -
Page 4: Foreword
If you sell the machine, be sure to give this manual to the new owners together with the machine. KOMATSU delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in... -
Page 5: Eu Directives
Make sure when installing the antenna that this is installed correctly with good earth connection between antenna and vehicle mass Also observe KOMATSU and manufacturer’s installation instruc- tions for wiring, installation and maximum permitted power con- sumption. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104 Find manuals at https://best-manuals.com... -
Page 6: Safety Information
When standing up from the operator's seat, always place the work equipment lock lever in the LOCK position. If you accidentally touch the control levers when they are not locked, this may cause a serious injury or death. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104 Find manuals at https://best-manuals.com... - Page 7 This word is used for precautions that must be taken to avoid actions which could shorten the life of the machine. REMARK This word is used for information that is useful to know. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104 Find manuals at https://best-manuals.com...
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Page 8: Safety Labels
Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult KOMATSU or your KOMATSU distributor for the latest available information of your machine or for questions regarding information in this manual. -
Page 9: Emergency Steering
In the event of serv- ice brake failure, the park brake can be used as an emergency brake to bring the machine to a stop. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104 Find manuals at https://best-manuals.com... -
Page 10: Introduction
1.3 Introduction Foreword Introduction 1.3.1 Use of machine This KOMATSU machine is designed to be used mainly for the following work: Digging work Smoothing Ditching work Loading work For details of the operating procedure, see "Work possible using hydraulic excavator (3-152)". -
Page 11: Directions Of Machine
In this manual, the directions of the machine (front, rear, left, right) are determined according to the view from the operator's seat in the direction of travel (front) of the machine. Front Left Rear Right PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104... -
Page 12: Running In Your New Machine
If the machine is used for a purpose that is not listed in this manual, KOMATSU cannot bear any responsibility for safety. All consideration of safety in such operations is the responsibility of the user. -
Page 13: Necessary Information
Foreword 1.4 Necessary information Necessary information When requesting service or ordering replacement parts, please inform your KOMATSU distributor of the following items. 1.4.1 Product Identification Number (PIN)/Machine serial no. plate and position On the front right of the undercarriage. Version 1... -
Page 14: Engine Serial No. Plate And Position
1.4 Necessary information Foreword 1.4.2 Engine serial no. plate and position On the top of the engine. 1.4.3 Position of service meter The service meter is located on the right side in the cabin. 1-12 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104... - Page 15 Table to enter serial no. and distributor Machine serial No. Engine serial No. Product identification number (PIN) Manufacturer name KOMATSU Hanomag GmbH Address Hanomagstraße 9 D-30449 Hannover Germany Distributor name Address Service Personnel Phone/Fax 1-13 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
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Page 16: Declaration Of Conformity
Declares that this machine: PW140-7 PW160-7 PW180-7 PW200-7 PW220-7 Fulfils all the relevant provisions of following EC Directives: Machinery Directive 2006/42/EC Electro Magnetic Compatibility Directive 2004/108/EC Outdoor Noise Directive 2000/14/EC amended by 2005/88/EC 1-14 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104... -
Page 17: Noise
ISO 6395 (Dynamic test method, simulated working cycle). This is the guaranteed value as specified in European direc- tive 2000/14/EC. This value includes an uncertainty of B dB. PW200-7 PW140-7 PW160-7 PW180-7 PW220-7 1.29 1.13 0.96 0.92 1-15 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104... -
Page 18: Vibration Levels
4. Use a seat that meets ISO 7096 and keep the seat main- tained and adjusted Adjust the seat and suspension for the weight and size of the operator Wear seat belt Inspect and maintain the seat suspension and adjust- ment mechanisms 1-16 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104... - Page 19 Operate the machine only when you are in good health. Provide breaks to reduce long periods of sitting in the same posture Do not jump down from the cab or machine Do not repeatedly handle and lift loads 1-17 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
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Page 20: Table Of Contents
Provide fire extinguisher and first aid kit ........2-12 1-18 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104... - Page 21 Handling of used engine oils ..........2-45 1-19 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 22 Lifting capacity chart PW140-7 ........
- Page 23 Overload caution ........... . 2-103 2.6.2 One piece boom – Overload caution PW140-7 ......2-104 2.6.3 Two piece boom –...
- Page 24 Brake circuit accumulators (C) × 4 ........3-103 1-22 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 25 Loading work ............3-153 1-23 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 26 Engine ............. 3-190 1-24 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 27 Grease ............. 4-10 Carrying out KOWA (KOMATSU Oil Wear Analysis) ......4-10 KOWA analysis items.
- Page 28 Change oil in axles ........... 4-101 1-26 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 29 PW140-7 ........
- Page 30 How to perform excavation ..........6-51 1-28 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 31 Notes............8-1 1-29 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 32 1.7 Contents Foreword Blank for technical reason 1-30 PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 33 2. Safety WARNING Read and follow all safety precautions. Failure to do so may result in seri- ous injury or death. This safety section also contains precautions for optional equipment and attach- ments. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 34 KOMATSU distributor. There are also other labels in addition to the safety labels. Han- dle these labels in the same way. 2.1.1 Location of safety labels PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 35 Follow instructions and warnings in the manuals and labels on the machine. Keep this manual in the machine cab, near operator. If this manual is lost, please contact KOMATSU distributor for replacement. Always raise safety lock lever when leaving operators seat.
- Page 36 Be sure no one is on or near machine or in the swing area. Rotate cab for full view of travel path if it can be done safely. Use spotter if view is obstructed. Follow above even if machine equipped with travel alarm and mirrors. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 37 Be sure no one is on or near machine or in the swing area. Rotate cab for full view of travel path if it can be done safely. Use spotter if view is obstructed. Follow above even if machine equipped with travel alarm and mirrors. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 38 Do not open cover while engine is running. 11. Front window lock warning. This is located on the rear win- dow. (09803-A0481) Always lock window in raised or lowered position. 12. High pressure oil warning. (20E-00-K1270) PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 39 15. Red reflector (20G-47-K1690) 16. (20Y-00-K2220) Emergency exit Read operation manual before operation 17. Travel Height -UK spec only. This is fitted to the top right hand corner of the front window. (20E-00-K1720) PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 40 The machine may tip if the machine slewed when no work equipment is fitted. WARNING Failure to follow these safety precautions may lead to a serious accident. PW140-7, PW160-7, PW180-7, PW200-7, PW220-7 – VEAM410104...
- Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...