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Summary of Contents for flamco Flamcomat MP G4
- Page 1 Flamcomat MP G4 Installation and operating instruction www.flamcogroup.com/manuals...
- Page 2 Download the Flamco app for Apple or Android. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4...
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Page 3: Table Of Contents
Assembly ..........................23 6.1 Setup ..............................23 6.2 Vessel connection..........................24 6.3 Top-up connection ..........................25 6.4 Drain connection ..........................25 6.5 System connection ..........................26 6.6 Electrical Installation ..........................27 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... - Page 4 Flextronic-400 terminal plan ..........................46 Control unit, terminal plans ........................47 Appendix 4..........................48 MeiFlow L MF connector kit ..................... 48 EU Declaration of Conformity ......................49 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4...
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Page 5: Liability
We reserve the right to make technical changes subject to the future development of the Flamco product referred to in this publication. Hence no rights may be derived from technical data, descriptions and illustrations. Technical pictures, drawings and graphs do not necessarily correspond to the actual assemblies or parts as delivered. -
Page 6: Warning Symbols In This Manual
Installation classification 2 according to the Annex R of 60730-1. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 7: Qualifications Required, Assumptions
Training for the required services, installation, dismantling, commissioning, operation, inspection, maintenance and repair are part of the training / further education for service engineers of the Flamco branch offices or named service contractors. These training courses cover information on required installation conditions, but not their implementation. -
Page 8: Appropriate Use
These units meet at least the requirements set out in Caution the Flamco B.V. packaging directives. In accordance with these directives, expansion vessels must be transported Heavy forklift use fork lift horizontally and pump units upright;... -
Page 9: Operations Room
Furthermore, there is a danger of malfunction and partial or irreparable damage to individual components due to water saturation and corrosion. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 10: Noise Reduction
Regular checks/inspections of these safeguards must be carried out. Service logs must be kept. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 11: System Water
These can lead to damage / leaks in water-bearing pipework, loss of stability of the appliance and furthermore to failure connected with substantial material damage and personal injury. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 12: Inspection Prior To Commissioning, Maintenance And Re-Inspection
Flamcomat be inspected and documented together with the heating/cooling unit no less than every 18 months (see also DIN EN 60204-1 2007). We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 13: Maintenance And Repairs
It is forbidden to alter or use non-original components or replacement parts without authorisation. Such acts may result in serious personal injury and endanger operational safety. They will also render any claim for damages against product liability void. It is recommended to contact Flamco Customer Service for carrying out these services. 4.19 Obvious misuse •... -
Page 14: Product Description
If optional extras are supplied, further documentation will be supplied in addition to this manual. For installation instructions and further documentation in various languages, visit www.flamcogroup.com/ manuals. Further product information can be obtained from the respective Flamco branch office (see “Contact” on page 45). -
Page 15: Flamcomat Starter
Alternatively – BMS via Modbus Alternatively – BMS via bacnet (only one out of three options at the same time) Wireless To connect a smartphone application We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 16: Markings
5.3 Markings Name plate - Vessel: Name plate - Pump module: Transport lock: Flamco B.V. - Amersfoortseweg 9 - 3751 LJ Bunschoten - the Netherlands Type Type N° de série Année de fabrication Serial-No. Year of manufacture Serien-Nr. Herstellungsjahr Nach Montage: Capacité... -
Page 17: Component Parts, Vessels And Connection Assembly
Signal wire level sensor > Lockshield valve for condensate drainage 1000 Ltr 1.10 Markings for pump and valve connection We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 18: Component Parts, Pump Module
3.19 3.10 3.10 3.10 3.11 3.12 3.12 3.12 3.2 3.1 3.13 3.16 3.16 3.16 3.16 3.23 3.23 3.14 3.14 3.22 3.22 3.14 3.14 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... - Page 19 3.21 3.21 3.21 3.16 3.16 3.16 3.16 3.22 3.22 3.14 3.14 3.14 3.14 For item designations, “5.6 Component parts, pump module” on page We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4...
- Page 20 3.12 3.23 3.23 3.16 3.16 3.16 3.16 3.14 3.14 3.14 3.14 3.22 3.22 For item designations, “5.6 Component parts, pump module” on page We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4...
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Page 21: Control Unit
Relay outputs Navigation buttons Potential free outputs ON/OFF button Sensor and switch inputs/outputs Ethernet port Mounting holes (Flamcomats, Vacumats) Micro-USB Mounting holes (ENA’s, MKU/C’s) We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 22: Assembly
Installation of the weight-capacity sensor and the adjustable feet. • Using the foot-height adjuster, adjust the vessel until it is vertical. Use two vertical magnetic spirit levels. 1000 Ltr We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 23: Vessel Connection
(protection class IP67). • Open the lockshield valve on the connection assembly between the vessel (basic vessel, intermediate vessel) and control module. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 24: Top-Up Connection
When a discharge pipe is connected to the safety valve, the connection must be kept open to atmospheric pressure. An atmospheric funnel from the Flamco product catalogue can be fitted for this purpose. We reserve the right to change designs and technical specifications of our products. -
Page 25: System Connection
Fit a non-return valve in the immediate vicinity of the system connection on the control unit that cannot be unintentionally shut off. Caution: Close the lockshield valve at the system inlet and outlet of the control unit. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 26: Electrical Installation
All operations must be carried out by a qualified electrician. • The Flamco equipment must be connected to a mains isolator switch with a contact gap of at least 3 mm • It is recommended the switch should be installed within 2m of the equipment. -
Page 27: Commissioning
Balancing valves on the pump unit may not be closed during operation as doing so may cause severe/destructive damage to the pump unit. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 28: Overview Menu Options
To set the desired pressure setpoint Accessoire selection To select the additional control function of the automat Commissioning summary To confirm the automat settings We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 29: Volume Level And Operating Temperature
6 °C max. 25˚C max. 40˚C 92%* 92%* 224˚C ~73% (72.6%) 22˚C ~35% (34.5%) min 6˚C min 6˚C Fig. FM.037.V01.15 Actual temperature [°C] We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 30: Clarification Of Menu Icons, Function And Location
▶ Factory reset* To reset the automat ▶ ▶ Firmware update* To update the firmware ▶ ▶ ▶ Date To set the date We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... - Page 31 Operating Hours To see the performace statistics USB detected To save the log file to a USB stick * Only available when logged in We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4...
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Page 32: Operation Screen
Degassing possible every day from 10.00 to 17.00 Degassing possible everyday from 9.00 to 21.00 Office Degassing possible on weekdays and saturdays from 19.00 to 7.00 and Sunday We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 33: Top-Up, Operation With The Water Treatment Module
Pump A power consumption too high Potential failure of pump. Check electrical connection of pump. Call Technical support if no solution can be found. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... - Page 34 Pressure below minimum value The risk of a steam formation. Turn off a boiler Dry run protection The refill pump cannot start as it is dry We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4...
- Page 35 System requires to much refill. Potential leakage Number of refills within certain time exceeded System requires to much refill. Potential leakage Don't lean on vessel We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4...
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Page 36: Restarting
Check the automat’s operation once power supply has been restored and, if necessary, set the actual date and time values (overview menu options). We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 37: Maintenance
Carry out strenght inspection to vessel! Maintenance 4 584 Days Carry out recurring inspection of electrical equipment! * See “5.6 Component parts, pump module” on page We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 38: Vessel Draining/Refilling
The designation of further processing of the construction parts should be carried out in agreement with the required waste management service provider. We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 39: Technical Data, Information
Température de service mini. / maxi. admissible Prüfüberdruck Permissible working temperature min. / max. °C Zulässige Betriebstemperatur min. / max. Zulässige Betriebstemperatur min. / max. min. 500 min. 500 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 40: Installation Examples
Temperature sensor ** Vessel connector BB ** Lockshield valve with draining ** Control module DP Sensor connection group ** ** accessory, optional extra We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 41: Technical Data, Specifications, Hydraulic Equipment
(1000 liter ø 750) (1000 liter ø 1000) ØD ØD G1½" G1½" G1½" G1½" G1" G1" View from below 6500 - 10000 liter We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 42: Vessel: Operational Characteristics
½” DP 100-1-50 (D100 G4) 1000 1” M 1 1/4” F ½” DP 130-1-50 (D130 G4) 1190 1” M 1 1/4” F ½” We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 43: Control Module External Pressure Retention, Operational Characteristics
3 / 50 DP 130-1-50 (D130 G4) 3 / 70 3 / 50 Without back-flow preventer With backflow preventer (accessory, optional extra) Flow pressure [bar] We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 44: Control Module External Pressure Retention, Manual Control Valve, Adjustment Values
0,24 0,47 0,71 0,94 1,18 1,41 1,65 1,88 2,12 2,35 Heating capacity [MW] Nominal flow [m Control module external pressure retention, top-up, flow rate We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 45: Technical Data, Information, Electrical Equipment
D130 G4 400 V ~3 N PE 60 Hz 6,00 IP44 * The rated current of the refill unit Flexfill-P - 1.2A (0.3kW) We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 46: Flextronic-400 Terminal Plan
400 V blue 50 Hz brown black gray Flextronic-400 terminal plan We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 47: Meiflow L Mf Connector Kit
Predefined connection point to additional system components directly on the manifold beam. • Additional filling and draining or sensor installation option. Connection Order code MeiFlow L MF Connector Kit 1 1/4“ M66456.2 DN 150 We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... -
Page 48: Eu Declaration Of Conformity
EN 61000-6-3 EN 13831 / AD 2000 Bunschoten, 07.10.2016 Signed for and on behalf of: FLAMCO BV M. van de Veen Managing director We reserve the right to change designs and technical specifications of our products. Manual Flamcomat MP G4... - Page 49 +49 342 927 130 +49 2104 80006 20 info@flamco.fr info@meibes.com info@flamco.de Hungary Italy Poland Flamco Kft Flamco Italy Flamco Meibes Sp. z o.o. +36 23 880981 +39 030 258 6005 +48 65 529 49 89 info@flamco.hu flamco-italia@flamcogroup.com info@flamco.pl Russian Federation Slovakia Sweden ООО...
- Page 50 Copyright Flamco B.V., Almere, the Netherlands. No part of this publication may be reproduced or published in any way without explicit permission and mention of the source. The data listed are solely applicable to Flamco products. Flamco B.V. shall accept no liability whatsoever for incorrect use, application or interpretation of the technical information. Flamco B.V. reserves the right to...
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