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ACT 40/80
ACT40/80 Electrofusion Welding Unit - Operator Manual
Operating Controls
Operating Controls ........................................................................................................................
Safety Notes .....................................................................................................................................
Product Specification ...................................................................................................................
Intended Use ....................................................................................................................................
Introduction ......................................................................................................................................
Delivered Items ................................................................................................................................
Electrical Safety ................................................................................................................................
Using the Equipment .....................................................................................................................
Data Log Memory ............................................................................................................................
Manual Welding .............................................................................................................................
ACT 40/80V
Fusamatic Welding .......................................................................................................................
Bar Code Welding .........................................................................................................................
Fusion Operator Badge ..............................................................................................................
GPS Location .................................................................................................................................
(Lightweight 40v/80v welding unit)
Extreme Low Temperature Operation .................................................................................
Downloading the Weld Memory .............................................................................................
Upgrading the Operating Software .......................................................................................
Set Up Options ..............................................................................................................................
Information .....................................................................................................................................
Fault Finding ...................................................................................................................................
Operating manual
Maintenance ..................................................................................................................................
Disposal ............................................................................................................................................
Calibration and Warranty ...........................................................................................................
Declaration of Conformity ........................................................................................................
Service and Repair.........................................................................................................................
Quick Start Guide ..........................................................................................................................
© 2019. Advance Welding
(with Bar Code operation)
1
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Table of Contents
Related Manuals for Advance Welding ACT 40V
Summary of Contents for Advance Welding ACT 40V
- Page 1 (with Bar Code operation) Upgrading the Operating Software ..................Set Up Options ..........................Information ............................. Fault Finding ........................... Operating manual Maintenance ..........................Disposal ............................Calibration and Warranty ......................Declaration of Conformity ......................Service and Repair......................... Quick Start Guide .......................... © 2019. Advance Welding...
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Page 2: Table Of Contents
Extreme Low Temperature Operation ................... Downloading the Weld Memory ..................... Upgrading the Operating Software ....................Set Up Options ............................Information .............................. Fault Finding ............................Maintenance ............................Disposal ..............................Calibration and Warranty ........................Declaration of Conformity ......................... Service and Repair ..........................© 2019. Advance Welding... -
Page 3: Operating Controls
10. Supply Cable 6. Protective Lid 7. Display 4. USB Socket (On side of case) 5. Protective Frame 9. Welding Cable Socket 1. Welding Cable 8. Buttons 10. Supply Cable 3. Rating Plate 2. USB Memory Drive © 2019. Advance Welding... -
Page 4: Safety Notes
Keep the work area safe! • Keep bystanders a safe distance away from the machine while welding. • Never allow people unfamiliar with these instructions to use the welding unit. © 2019. Advance Welding... -
Page 5: Product Specification
** An extended temperature unit is available with limits -40 C to +50 Advance Welding has a policy of continuously improving product design, and as such reserve the right to change specification of its products without prior notice and with impunity. -
Page 6: Intended Use
This manual does not detail the specific welding procedure for the fittings: scraping, clamping and assembly of joints. For this information you must contact the manufacturer of the fittings. © 2019. Advance Welding... -
Page 7: Delivered Items
Damaged cables must be replaced by an approved service agent. This equipment is classified as “Portable for use on industrial applications”, and must undergo a formal electrical safety check (Portable Appliance Test) as per local regulations. © 2019. Advance Welding... -
Page 8: Using The Equipment
Special characters and spaces can be selected by pressing the 1 or 0 keys. (This is the same method used for text with mobile cell phones.) Pressing the B Quick- Key will step Back one position. Pressing the C Quick-Key will Clear the input field. © 2019. Advance Welding... -
Page 9: Data Log Memory
An optional “lifetime weld memory” feature is available. This uses an SD memory card fitted internally that records every weld carried out by the unit. This is designed as a backup device and can only be downloaded by an approved service agent. © 2019. Advance Welding... -
Page 10: Manual Welding 40V
Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding... -
Page 11: Manual Welding 80V
Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding... -
Page 12: Easigrip Welding
Mark the insertion depth on the second pipe and using the appropriate lifting aids, slide the second pipe into the coupler up to the correct insertion depth. Position the tie bars through the locking cams to immobilise the pipes and fitting. © 2019. Advance Welding... - Page 13 Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding...
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Page 14: Barcode Welding
Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding... -
Page 15: Extreme Low Temperature Operation
The operation of the unit is now as previously described. Extended temperature range facility is a factory-fitted option and must be requested when ordering the product from you supplier. © 2019. Advance Welding... -
Page 16: Downloading The Weld Memory
This allows the software to be upgraded without opening up the unit or changing the memory chip. Software upgrade must be carried out by an approved service agent, and are emailed from the manufacturer. © 2019. Advance Welding... -
Page 17: Set Up Options
Owner Details The owner details, shown when the unit is first switched on, can be entered or changed. Download Format The format of the data log download can be changed from protected PFD to plain text XLS. © 2019. Advance Welding... -
Page 18: Information
The serial number and part number of the unit are shown. The calibration date and calibration period are also shown. Press the A Quick-Key and the following weld counters are shown: Total weld count, weld count at last calibration, welds done since last calibration. © 2019. Advance Welding... -
Page 19: Fault Finding
6: Case temperature out of limits (if fitted) Some units have a case temperature sensor fitted to switch the unit off if the electronics become too hot. This fault will show if the temperature is too hot. Let the unit cool down. © 2019. Advance Welding... - Page 20 Try not to use extension leads with the unit. If you have to then use just 10 meters of 4.0mm2 cable, the same size fitted to the unit. © 2019. Advance Welding...
- Page 21 This must be replaced. If the fault persists then it could be a fault within the unit. 25: User stop button pressed The operator has pressed the stop button. © 2019. Advance Welding...
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Page 22: Maintenance
It is recommended that the unit is calibrated every twelve months. After use, clean the outside of the unit with a soft brush or cloth. Carefully wind up and store the cables around the frame in the location provided. © 2019. Advance Welding... -
Page 23: Disposal
2005/95/EC Restriction of Hazardous RoHS Compliant Substances (RoHS), this equipment does Directive 2005/ 95/ EC not contain more than the agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants. © 2019. Advance Welding... -
Page 24: Calibration And Warranty
If during this period, notice of a defect which is covered by this warranty is received, then Advance Welding will either repair or replace the product at its option. Any replacement product will have functionality at least equal to that of the product being replaced, and will in our opinion, perform consistently with its age and usage. - Page 25 This equipment has been designed for use with the range of fittings and pipe available at the time of its design and development. Advance Welding can accept NO liability for the equipments ability or otherwise to be used with new or different fittings or pipe that subsequently appear in the market place.
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Page 26: Declaration Of Conformity
Approach” directives, and has been CE marked accordingly. The applicable standards are: 89/336/EEC Electromagnetic compatibility 73/23/EEC Low voltage equipment 98/37/EC Machinery safety More detailed information is available on our web site at www.advancewelding.co.uk K.M.Wilkinson On behalf of Advance Welding: © 2019. Advance Welding... -
Page 27: Service And Repair
ADVANCE WELDING Units 1 & 2 Taylor Street Cleckheaton West Yorkshire BD19 5DZ United Kingdom Tel: UK 0844 880 7748 +44 1274 870112 Fax :UK 0870 752 6139 +44 870 752 6139 Email: sales@advancewelding.co.uk Web: advancewelding.co.uk © 2019. Advance Welding...
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