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ATS 500
ATS500 - Operation Manual
Operating Controls
Operating Controls ........................................................................................................................
Safety Notes .....................................................................................................................................
Product Specification ...................................................................................................................
Intended Use ....................................................................................................................................
Introduction ......................................................................................................................................
Delivered Items ................................................................................................................................
Electrical Safety ................................................................................................................................
Using the Equipment .....................................................................................................................
Data Log Memory ............................................................................................................................
Manual Welding .............................................................................................................................
Fusamatic Welding .......................................................................................................................
Bar Code Welding .........................................................................................................................
Fusion Operator Badge ..............................................................................................................
GPS Location .................................................................................................................................
Extreme Low Temperature Operation .................................................................................
Downloading the Weld Memory .............................................................................................
Upgrading the Operating Software .......................................................................................
Set Up Options ..............................................................................................................................
Operating manual
Information .....................................................................................................................................
Fault Finding ...................................................................................................................................
Maintenance ..................................................................................................................................
Disposal ............................................................................................................................................
Calibration and Warranty ...........................................................................................................
Declaration of Conformity ........................................................................................................
Service and Repair.........................................................................................................................
Quick Start Guide ..........................................................................................................................
© 2019. Advance Welding
ATS 500
1
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Table of Contents
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Summary of Contents for Advance Welding ATS 500
- Page 1 Downloading the Weld Memory ..................... Upgrading the Operating Software ..................Set Up Options ..........................Operating manual Information ............................. Fault Finding ........................... Maintenance ..........................Disposal ............................Calibration and Warranty ......................Declaration of Conformity ......................Service and Repair......................... Quick Start Guide .......................... © 2019. Advance Welding...
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Page 2: Table Of Contents
Downloading the Weld Memory .................... Upgrading the Operating Software ..................Set Up Options ..........................Information ........................... Fault Finding ........................... Maintenance ..........................Disposal ............................Calibration and Warranty ......................Declaration of Conformity ......................Service and Repair ........................Quick Start Guide ......................... © 2019. Advance Welding... -
Page 3: Operating Controls
Display Protective frame Temperature sensor USB socket 10. Ratings Plate 7. Protective Frame 1. Welding Cable 6. Display 4. Supply Cable 5. Buttons 10. Ratings Plate 3. Barcode Scanner 2. USB Memory Drive 8. Temperature Sensor © 2019. Advance Welding... -
Page 4: Safety Notes
Keep the work area safe! • Keep bystanders a safe distance away from the machine while welding. • Never allow people unfamiliar with these instructions to use the welding unit. © 2019. Advance Welding... -
Page 5: Product Specification
-15ºC to +50ºC *An extended temperature unit is available with limits -40ºC to +50ºC. Advance Welding has a policy of continuously improving product design, and as such reserve the right to change specification of its products without prior notice and with impunity. -
Page 6: Intended Use
Carefully remove the welding unit from its packaging and check that you have the following items: • Welding unit. • USB flash memory drive. • Bar code scanner. • Frame pouch. When parts are missing or damaged, please contact your dealer. © 2019. Advance Welding... -
Page 7: Electrical Safety
Damaged cables must be replaced by an approved service agent. This equipment is classified as “Portable for use on industrial applications”, and must undergo a formal electrical safety check (Portable Appliance Test) as per local regulations. © 2019. Advance Welding... -
Page 8: Using The Equipment
Special characters and spaces can be selected by pressing the 1 or 0 keys. (This is the same method used for text with mobile cell phones.) Pressing the B Quick- Key will step Back one position. Pressing the C Quick-Key will Clear the input field. © 2019. Advance Welding... -
Page 9: Data Log Memory
An optional “lifetime weld memory” feature is available. This uses an SD memory card fitted internally that records every weld carried out by the unit. This is designed as a backup device and can only be downloaded by an approved service agent. © 2019. Advance Welding... -
Page 10: Manual Welding
Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding... -
Page 11: Bar Code Welding
Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding... -
Page 12: Fusion Operator Badge
Friatec, only when used with the Friatec Operator Badge system. To maintain the Friatec warranty, the installer must be trained by an authorised agent and be issued with a Friatec Operator Badge. Only trained operators should install these fittings. © 2019. Advance Welding... -
Page 13: Gps Location
The operation of the unit is now as previously described. Extended temperature range facility is a factory-fitted option and must be requested when ordering the product from you supplier. © 2019. Advance Welding... -
Page 14: Downloading The Weld Memory
This allows the software to be upgraded without opening up the unit or changing the memory chip. Software upgrade must be carried out by an approved service agent, and are emailed from the manufacturer. © 2019. Advance Welding... -
Page 15: Set Up Options
Owner Details The owner details, shown when the unit is first switched on, can be entered or changed. Download Format The format of the data log download can be changed from protected PFD to plain text XLS. © 2019. Advance Welding... -
Page 16: Information
The serial number and part number of the unit are shown. The calibration date and calibration period are also shown. Press the A Quick-Key and the following weld counters are shown: Total weld count, weld count at last calibration, welds done since last calibration. © 2019. Advance Welding... -
Page 17: Fault Finding
The unit has detected that the ambient temperature is very cold or the sensor has broken. If the temperature is not below -40ºC then the unit will need to be returned to a service agent for repair. © 2019. Advance Welding... - Page 18 14: Relay failed to latch on weld start This fault could happen when the start button is pressed. If the main power relays do not operate correctly then this fault will be shown. The unit needs to be returned for service. © 2019. Advance Welding...
- Page 19 During welding, if the main power relay disconnects then this fault will be shown. It could be caused by the unit being knocked or a temporary dip in the power supply. If the fault persists then the unit should be returned for repair. © 2019. Advance Welding...
- Page 20 Digit 3 of the bar code has been decoded incorrectly. 48: Bar Code Invalid: Component Type. Digits 1 and 2 of the bar code have been decoded incorrectly. 49: Bar Code Invalid: Check Digit. Digit 24 of the bar code has been decoded incorrectly. © 2019. Advance Welding...
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Page 21: Maintenance
It is recommended that the unit is calibrated every twelve months. After use, clean the outside of the unit with a soft brush or cloth. Carefully wind up and store the cables around the frame in the location provided. © 2019. Advance Welding... -
Page 22: Disposal
2005/95/EC Restriction of Hazardous RoHS Compliant Substances (RoHS), this equipment does Directive 2005/ 95/ EC not contain more than the agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants. © 2019. Advance Welding... -
Page 23: Calibration And Warranty
If during this period, notice of a defect which is covered by this warranty is received, then Advance Welding will either repair or replace the product at its option. Any replacement product will have functionality at least equal to that of the product being replaced, and will in our opinion, perform consistently with its age and usage. - Page 24 This equipment has been designed for use with the range of fittings and pipe available at the time of its design and development. Advance Welding can accept NO liability for the equipments ability or otherwise to be used with new or different fittings or pipe that subsequently appear in the market place.
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Page 25: Declaration Of Conformity
Approach” directives, and has been CE marked accordingly. The applicable standards are: 89/336/EEC Electromagnetic compatibility 73/23/EEC Low voltage equipment 98/37/EC Machinery safety More detailed information is available on our web site at www.ElectrofusionWelding.com K.M.Wilkinson On behalf of Advance Welding: © 2019. Advance Welding... -
Page 26: Service And Repair
ADVANCE WELDING Units 1 & 2 Taylor Street Cleckheaton West Yorkshire BD19 5DZ United Kingdom Tel: UK 0844 880 7748 +44 1274 870112 Fax :UK 0870 752 6139 +44 870 752 6139 Email: sales@advancewelding.co.uk Web: advancewelding.co.uk © 2019. Advance Welding... -
Page 27: Quick Start Guide
The time will count down to zero as the fitting is being welded. Any faults will be indicated on the display. • At the end of the weld, disconnect the welding cable to reset the unit. • Press the Star key to return to the main menu if required. © 2019. Advance Welding...
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