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ACT 80
ACT80 Electrofusion Welding Unit - Operator Manual
Operating Controls
Operating Controls ........................................................................................................................
Safety Notes .....................................................................................................................................
Product Specification ...................................................................................................................
Intended Use ....................................................................................................................................
Introduction ......................................................................................................................................
Delivered Items ................................................................................................................................
Electrical Safety ................................................................................................................................
Using the Equipment .....................................................................................................................
Data Log Memory ............................................................................................................................
Manual Welding .............................................................................................................................
Fusamatic Welding .......................................................................................................................
Bar Code Welding .........................................................................................................................
Fusion Operator Badge ..............................................................................................................
GPS Location .................................................................................................................................
(Data logging 80v welding unit)
Extreme Low Temperature Operation .................................................................................
Downloading the Weld Memory .............................................................................................
Upgrading the Operating Software .......................................................................................
Set Up Options ..............................................................................................................................
Information .....................................................................................................................................
Fault Finding ...................................................................................................................................
Operating manual
Maintenance ..................................................................................................................................
Disposal ............................................................................................................................................
Calibration and Warranty ...........................................................................................................
Declaration of Conformity ........................................................................................................
Service and Repair.........................................................................................................................
Quick Start Guide ..........................................................................................................................
© 2019. Advance Welding
ACT 80V
1
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Summary of Contents for Advance Welding ACT 80V
- Page 1 Downloading the Weld Memory ..................... Upgrading the Operating Software ..................Set Up Options ..........................Information ............................. Fault Finding ........................... Operating manual Maintenance ..........................Disposal ............................Calibration and Warranty ......................Declaration of Conformity ......................Service and Repair......................... Quick Start Guide .......................... © 2019. Advance Welding...
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Page 2: Table Of Contents
Downloading the Weld Memory ..................... Upgrading the Operating Software ....................Set Up Options ............................Information .............................. Fault Finding ............................Maintenance ............................Disposal ..............................Calibration and Warranty ........................Declaration of Conformity ......................... Service and Repair ..........................Quick Start Guide ..........................© 2019. Advance Welding... -
Page 3: Operating Controls
6. Display 7. Buttons 4. Welding Cable Socket 8. Protective Frame 3. USB Socket 11. Supply Breaker 10. Supply Cable IMPORTANT! 1. Welding Cable 80 volt welding units require a BLUE welding cable. 2. USB Memory Drive © 2019. Advance Welding... -
Page 4: Safety Notes
Keep the work area safe! • Keep bystanders a safe distance away from the machine while welding. • Never allow people unfamiliar with these instructions to use the welding unit. © 2019. Advance Welding... -
Page 5: Product Specification
** An extended temperature unit is available with limits -40ºC to +50ºC. Advance Welding has a policy of continuously improving product design, and as such reserve the right to change specification of its products without prior notice and with impunity. -
Page 6: Intended Use
This manual does not detail the specific welding procedure for the fittings: scraping, clamping and assembly of joints. For this information you must contact the manufacturer of the fittings. © 2019. Advance Welding... -
Page 7: Delivered Items
Damaged cables must be replaced by an approved service agent. This equipment is classified as “Portable for use on industrial applications”, and must undergo a formal electrical safety check (Portable Appliance Test) as per local regulations. © 2019. Advance Welding... -
Page 8: Using The Equipment
Special characters and spaces can be selected by pressing the 1 or 0 keys. (This is the same method used for text with mobile cell phones.) Pressing the B Quick- Key will step Back one position. Pressing the C Quick-Key will Clear the input field. © 2019. Advance Welding... -
Page 9: Data Log Memory
An optional “lifetime weld memory” feature is available. This uses an SD memory card fitted internally that records every weld carried out by the unit. This is designed as a backup device and can only be downloaded by an approved service agent. © 2019. Advance Welding... -
Page 10: Manual Welding
Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding... -
Page 11: Easigrip Welding
Mark the insertion depth on the second pipe and using the appropriate lifting aids, slide the second pipe into the coupler up to the correct insertion depth. Position the tie bars through the locking cams to immobilise the pipes and fitting. © 2019. Advance Welding... - Page 12 Press any key to continue. The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu. © 2019. Advance Welding...
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Page 13: Extreme Low Temperature Operation
The operation of the unit is now as previously described. Extended temperature range facility is a factory-fitted option and must be requested when ordering the product from you supplier. © 2019. Advance Welding... -
Page 14: Downloading The Weld Memory
This allows the software to be upgraded without opening up the unit or changing the memory chip. Software upgrade must be carried out by an approved service agent, and are emailed from the manufacturer. © 2019. Advance Welding... -
Page 15: Set Up Options
Owner Details. The owner details, shown when the unit is first switched on, can be entered or changed. Download Format. The format of the data log download can be changed from protected PFD to plain text XLS. © 2019. Advance Welding... -
Page 16: Information
The serial number and part number of the unit are shown. The calibration date and calibration period are also shown. Press the A Quick-Key and the following weld counters are shown: Total weld count, weld count at last calibration, welds done since last calibration. © 2019. Advance Welding... -
Page 17: Fault Finding
The unit has detected that the ambient temperature is very cold or the sensor has broken. If the temperature is not below -40ºC then the unit will need to be returned to a service agent for repair. © 2019. Advance Welding... - Page 18 It is recommended that only 10 meters of extension are used, and the cable should be the same thickness as the input lead on the unit (4.0mm2). © 2019. Advance Welding...
- Page 19 Windows to defragment the memory pen. 52: USB Memory: File not found. When performing a software upgrade, the required file was not found on the memory drive. Reload the upgrade files onto the memory drive. © 2019. Advance Welding...
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Page 20: Maintenance
It is recommended that the unit is calibrated every twelve months. After use, clean the outside of the unit with a soft brush or cloth. Carefully wind up and store the cables around the frame in the location provided. © 2019. Advance Welding... -
Page 21: Disposal
2005/95/EC Restriction of Hazardous RoHS Compliant Substances (RoHS), this equipment does Directive 2005/ 95/ EC not contain more than the agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants. © 2019. Advance Welding... -
Page 22: Calibration And Warranty
If during this period, notice of a defect which is covered by this warranty is received, then Advance Welding will either repair or replace the product at its option. Any replacement product will have functionality at least equal to that of the product being replaced, and will in our opinion, perform consistently with its age and usage. - Page 23 This equipment has been designed for use with the range of fittings and pipe available at the time of its design and development. Advance Welding can accept NO liability for the equipments ability or otherwise to be used with new or different fittings or pipe that subsequently appear in the market place.
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Page 24: Declaration Of Conformity
Approach” directives, and has been CE marked accordingly. The applicable standards are: 89/336/EEC Electromagnetic compatibility 73/23/EEC Low voltage equipment 98/37/EC Machinery safety More detailed information is available on our web site at www.ElectrofusionWelding.com K.M.Wilkinson On behalf of Advance Welding: © 2019. Advance Welding... -
Page 25: Service And Repair
ADVANCE WELDING Units 1 & 2 Taylor Street Cleckheaton West Yorkshire BD19 5DZ United Kingdom Tel: UK 0844 880 7748 +44 1274 870112 Fax :UK 0870 752 6139 +44 870 752 6139 Email: sales@advancewelding.co.uk Web: advancewelding.co.uk © 2019. Advance Welding... -
Page 26: Quick Start Guide
The time will count down to zero as the fitting is being welded. Any faults will be indicated on the display. • At the end of the weld, disconnect the welding cable to reset the unit. • Press the Star key to return to the main menu if required. © 2019. Advance Welding...
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