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Rollmatic R62 User And Maintenance Manual

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USER AND MAINTENANCE MANUAL
DOUGH SHEETER
R62 – R62T
R65 – R65T
Edition 01/2015 - Rev. A

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  • Page 1 USER AND MAINTENANCE MANUAL DOUGH SHEETER R62 – R62T R65 – R65T Edition 01/2015 - Rev. A...

  • Page 2: Table Of Contents

    CHECKING THE EFFICIENCY OF THE SAFETY EQUIPMENT ..............29 5.2.4 RESIDUAL RISKS OF ELECTRICAL ORIGIN ..................29 5.2.5 RESIDUAL RISKS OF ELECTRICAL ORIGIN ..................29 5.3 INFORMATION ON NOISE ......................... 30 5.4 SAFETY SIGNS ............................30 DISMANTLING ........................... 31 R62 / R62T / R65 / R65T - Rev. A...

  • Page 3: Introduction

    This manual is an integral part of the machine and must accompany it should it be transferred or sold for whatever reason, even for free. R62 / R62T / R65 / R65T - Rev. A...

  • Page 4: General Instructions And Warnings

    • Any arbitrary modification to the machine, relieves the manufacturer of any and all responsibility for any resulting damages to people, animals and/or things R62 / R62T / R65 / R65T - Rev. A...

  • Page 5: Main Cases For Which The Company Declines Any Responsibility

    DANGER AREA: any area within and/or around the machine where the presence of an exposed person is a risk for the health and safety of such person. R62 / R62T / R65 / R65T - Rev. A...

  • Page 6: Machine Features

    MODELS: • R62:Tables width: 580 mm Available models 10, 12, 13 and 14 • R62T: R62 complete with cutting station. Available models 12.13, 12, 13 and 14 • R65:Tables width: 650 mm Available models: 12, 14 and 16 • R65T:R65 complete with cutting station. Available models: 14 and 16...
  • Page 7 In addition to the main structure, the standard R62 machine consists of (Figure 1): 1. Guard 2. Flour tray 3. Mobile guards with safety microswitch 4. Belt 5. Rolling pin to manually process the dough 6. Dough collecting trays 7. Work table 8.
  • Page 8 25. 1st knife (option) 26. 2nd knife (option) 27. Knife front protection 28. Mobile guard with safety microswitch 29. Leg with knife support (option) 30. Shelf with trays (option) Figure 2 R62 / R62T / R65 / R65T - Rev. A...

  • Page 9: Technical Features

    MAXIMUM RELATIVE ROOM HUMIDITY (WITH T<40 °C) MAXIMUM ALTITUDE ABOVE SEA LEVEL 2000 (COMPLETE WITH DOUGH COLLECTION TRAYS - ROLLING PIN NOT INCLUDED) NB: sizes and weights can vary depending on product update R62 / R62T / R65 / R65T - Rev. A...

  • Page 10: Overall Dimensions

    Model Table length 1,000 mm 2640 1794 1,200 mm 3040 3110 1981 1996 1326 1,300 mm 3240 2065 1050 1,400 mm 3440 3510 2170 2173 1116 1512 1,600 mm 3610 R62 / R62T / R65 / R65T - Rev. A...

  • Page 11: Control And Adjustment Devices

    CE marking, the manufacturer details, the machine model, the serial number, the year of manufacture, the weight, the essential electrical data. such data permanently printed on the plate. Figure 5 R62 / R62T / R65 / R65T - Rev. A...

  • Page 12: Installation And Use

    Ensure that there is enough space around the machine to operate comfortably and to correctly carry out any cleaning, adjustment and/or maintenance operations. Brake the wheels by lowering the dedicated levers (Figure 7). UNLOCK LOCK Figure 7 R62 / R62T / R65 / R65T - Rev. A...

  • Page 13: Electrical Connection

    These conditions are necessary, albeit not sufficient, to safely use the machine. The machine must be used only by adequately trained and informed personnel that has been R62 / R62T / R65 / R65T - Rev. A...

  • Page 14: Precautions And Preliminary Checks

    If the machine is stopped using one of the two modes described above, press the push-button ref. 6 Figure 4to resume operation. R62 / R62T / R65 / R65T - Rev. A...

  • Page 15: Dough Thickness Adjustment

    2 Figure 10the machine that inhibits operation if the drawer is pulled out (for example to empty it and/or clean it). The microswitch is enabled/disabled using the key present in drawer ref. 3 Figure 10. Figure 10 R62 / R62T / R65 / R65T - Rev. A...

  • Page 16: Assembling And Disassembling The Work Tables

    To disassemble the tables, follow the instructions given for assembly operations in the reverse order. Once the table has been disassembled, rest it onto a stable horizontal surface. Figure 12 R62 / R62T / R65 / R65T - Rev. A...

  • Page 17: Cutting Station

    • Use handwheel ref. 5 to adjust the knife cutting pressure on both sides of the table so as to obtain the required cut. ATTENTION! Excessive knife pressure may damage the belt Figure 13 R62 / R62T / R65 / R65T - Rev. A...

  • Page 18: Flour Duster

    • At this point it is possible to pour out any flour from the hopper and clean it • Assemble the hopper by following the instructions given for disassembling, in the reverse order Figure 15 R62 / R62T / R65 / R65T - Rev. A...

  • Page 19: Dough Reeler

    • Once the rolling operation is completed, stop the dough sheeter and take the dough reeler to its resting position A (as illustrated in Figure 16) Figure 16 R62 / R62T / R65 / R65T - Rev. A...

  • Page 20: Maintenance

    Ref. A and use an Allen wrench on the screw Ref. B until the tension and alignment is obtained. This operation must be carried out on both sides of the belt until it is perfectly balanced. At this point, fasten the side screws Ref. A. Figure 17 R62 / R62T / R65 / R65T - Rev. A...

  • Page 21: Chain Tension (Extraordinary Maintenance)

    6. Lock nut ref. 2 until the chains are correctly stretched 7. Once the adjustment has been carried out, fasten the lock nut ref.1 8. Assemble the back guard on the machine R62 / R62T / R65 / R65T - Rev. A...

  • Page 22: Handle Lubrication (Extraordinary Maintenance)

    Any maintenance intervention that does not fall within the types described until now, should be considered as extraordinary maintenance operation and must be carried out exclusively by engineers appointed by the manufacturing company or authorized by the same. R62 / R62T / R65 / R65T - Rev. A...

  • Page 23: Possible Failures And/Or Faults

    The machine is • Dirty scrapers -see par. 4.10.3 CLEANING THE SCRAPERS very noisy The machine • Unsuitable motor -stretch the chains as described in par.4.4; extraordinary operates chain tension maintenance inconsistently R62 / R62T / R65 / R65T - Rev. A...

  • Page 24: Electrical Maintenance

    Do not use metal objects, especially with sharp tips or sides in order to avoid damaging any part or the external varnish. Do not use alcohol or solvents in general. R62 / R62T / R65 / R65T - Rev. A...

  • Page 25: Cleaning The Belts And The Work Tables

    (these operations must be carried out by two people).Reposition the table horizontally, stretch the belt once again and assemble the table support and the protection under the table as described above. Figure 21 R62 / R62T / R65 / R65T - Rev. A...

  • Page 26: Cleaning The Scrapers

    (see Figure 23) • Rotate the knob (ref. 15 Figure 1) clockwise and lock the scrapers in place Figure 20 • After cleaning it, take the machine back to its original condition R62 / R62T / R65 / R65T - Rev. A...

  • Page 27: Long Stops Or Service Discontinuation

    Electrocution due to direct or indirect contact with powered parts or due to external factors affecting the electrical equipment. The corresponding risks have been eliminated or reduced as much as possible. R62 / R62T / R65 / R65T - Rev. A...

  • Page 28: Safety Devices And Remarks

    The safety devices must be reset and the protections put back in place and fastened using the supplied means as soon as the reason for their removal/disabling has stopped. R62 / R62T / R65 / R65T - Rev. A...

  • Page 29: Checking The Efficiency Of The Safety Equipment

    R62 / R62T / R65 / R65T - Rev. A...

  • Page 30: Information On Noise

    A-weighted sound pressure (LAeq) level is lower than 70 dB(A), even when considering a maximum error equal to + 2.0 dB(A) 5.4 SAFETY SIGNS The safety signals illustrated in Figure 22is affixed on the machine:: Figure 22 R62 / R62T / R65 / R65T - Rev. A...

  • Page 31: Dismantling

    Incorrect or inappropriate disposal of the equipment or of any parts may produce negative and potentially dangerous effect for health and the environment. R62 / R62T / R65 / R65T - Rev. A...
  • Page 32 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A 1/14...
  • Page 33 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R62 – R62T R65 – R65T C00637 C00697 MOTORE - MOTOR...
  • Page 34 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A 3/14...
  • Page 35 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R62 – R62T R65 – R65T S00646 S00646 PULSANTE INVERSIONE - REVERSE BUTTON...
  • Page 36 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A 5/14...
  • Page 37 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R62 – R62T R65 – R65T C00298 C00298 MOLLA A GAS – GAS SPRING...
  • Page 38 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A 7/14...
  • Page 39 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R62 – R62T R65 – R65T C00665 C00665 GALLETTO MANIGLIA - WINGNUT HANDLE...
  • Page 40 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A 9/14...
  • Page 41 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R62 – R62T R65 – R65T D02146 D01120 RULLO TENDITAPPETO – BELT TIGHTNING ROLLER...
  • Page 42 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A 11/14...
  • Page 43 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R62 – R62T R65 – R65T D02146 D01120 RULLO TENDITAPPETO – BELT TIGHTNING ROLLER...
  • Page 44 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A 13/14...
  • Page 45 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R62 – R62T / R65 – R65T 27/02/2015 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R62 – R62T R65 – R65T C00688 C00688 MOLLA - SPRING...
  • Page 46 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM R62 – R62T / R65 – R65T 26/06/2015 Rev. A 400V 50-60 Hz 0,75 kW...
  • Page 47 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM R62 – R62T / R65 – R65T 26/06/2015 Rev. A 400V 50-60 Hz 0,75 kW Data emissione:19/02/2014 Date of issue:19/02/2014 DESCRIZIONE/SPECIFICATION TIPO/PART NUMBER FE1505 SCHEDA ALIM. SW 180-500Vac/24Vdc 20W – Power...
  • Page 48 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM R62 – R62T / R65 – R65T 26/06/2015 Rev. A 230VAC 0,75 kW - INVERTER...
  • Page 49 Sfogliatrice - Dough Sheeter ALLEGATO 2 SCHEMA ELETTRICO ELECTRIC DIAGRAM R62 – R62T / R65 – R65T 26/06/2015 Rev. A 230VAC 0,75 kW - INVERTER Data emissione:19/02/2014 Date of issue:19/02/2014 DESCRIZIONE/SPECIFICATION TIPO/PART NUMBER FE1505 SCHEDA ALIM. SW 180-500Vac/24Vdc 20W – Power...
  • Page 50 IT GARANZIA Garanzia La parte venditrice garantisce l’attrezzatura nuova e in perfette condizioni estetiche e funzionali al momento della spedizione. La parte venditrice garantisce l’attrezzatura fornita nelle normali condizioni d’uso e secondo le specifiche tecniche del prodotto per un periodo di 12 mesi. Durante il periodo di garanzia la parte venditrice si impegna, a sua discrezione, a riparare o a sostituire le parti riconosciute difettose ma non al ritiro dell’attrezzatura.
  • Page 51 Salvo probados defectos ocultos son excluidos de la garantía las partes eléctricas y electrónicas. La garantía decae en caso de la utilización impropia de los equipos, por ejemplo: aplicaciones que no sean para las cuales se creó, o en caso de un uso “no normal , por ejemplo un uso prolongado y repetitivo bajo esfuerzo (por uso normal se entiende un uso intermitente durante un turno de trabajo) La modificación del equipo implica la extinción automática de la garantía La devolución al vendedor de las piezas que se consideran defectuosas es una condición necesaria para la sustitución de las mismas.

This manual is also suitable for:

R62tR65R65tR65/16R65-i/16

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