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Rollmatic R65S User And Maintenance Manual

Semi-automatic / automatic sheeters
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USER AND MAINTENANCE MANUAL
SEMI-AUTOMATIC / AUTOMATIC
SHEETERS
R65S – R65S-T
R65A – R65A-T
R65AX – R65AX-T
Edition: 01/2016 - Rev.: A

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  • Page 1 USER AND MAINTENANCE MANUAL SEMI-AUTOMATIC / AUTOMATIC SHEETERS R65S – R65S-T R65A – R65A-T R65AX – R65AX-T Edition: 01/2016 - Rev.: A...

  • Page 2: Table Of Contents

    CHECKING THE EFFICIENCY OF THE SAFETY EQUIPMENT ..............29 5.2.4 RESIDUAL RISKS OF ELECTRICAL ORIGIN ..................29 5.2.5 RESIDUAL RISKS OF ELECTRICAL ORIGIN ..................29 5.3 INFORMATION ON NOISE ......................... 30 5.4 SAFETY SIGNS ............................30 DISMANTLING ........................... 31 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 3: Introduction

    This manual is an integral part of the machine and must accompany it should it be transferred or sold for whatever reason. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 4: General Instructions And Warnings

    • Any arbitrary modification to the machine, relieves the manufacturer of any and all responsibility for any resulting damages to people, animals and/or things. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 5: Main Cases For Which The Company Declines Any Responsibility

    R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 6: Machine Features

    IMPORTANT! The machine was designed and built for "standard" use. Standard use means intermittent use over work shifts. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...
  • Page 7 A = Automatic AX = Automatic, STAINLESS STEEL • R65S / R65A / R65AX: Tables width: 650 mm Available models: 12, 14, 16 and 18 • R65S-T / R65A-T / R65AX-T: R65 complete with cutting station. Available models: 14, 16 and...
  • Page 8 In addition to the main structure, the standard R65S - R65A - R65AX machine consists of ( Figure 1): 1. Front/back guard 2. Flour tray / Flour duster (Optional item on R65S-A, standard for R65AX) 3. Mobile guards with safety microswitch 4.
  • Page 9 Unlike the standard versions, the R65S-T - R65A-T – R65AX-T models with cutting station to cut the dough and make products such as croissants, etc. consist of Figure 2): 1. Cutting knives lifting / lowering levers 2. Knife quick release system 3.

  • Page 10: Technical Features

    2.2 TECHNICAL FEATURES R65S – R65A – R65AX / R65S-T – R65A-T – R65AX-T CYLINDER LENGTH CYLINDER DIAMETER Ø 71 CYLINDER OPENING 0-48 R65S - R65A TABLE LENGTH 1200-1400-1600-1800 R65ST - R65AT TABLE LENGTH 1400-1600-1800 TABLE WIDTH MACHINE BODY WEIGHT WITH FLOUR DUSTER...

  • Page 11: Overall Dimensions

    OVERALL DIMENSIONS Figure 3 Work table C (R65S) C (R65A) Model length 1,200 mm 3050 1915 1,400 mm 3450 2090 1005 1040 1,600 mm 3850 2265 1,800 mm 4250 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 12: Control And Adjustment Devices

    CE marking, the manufacturer details, the machine model, the serial number, the year of manufacture, the weight, the essential electrical data. such data permanently printed on the plate. Figure 5 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 13: Installation And Use

    Brake the wheels by lowering the dedicated levers ( Figure 7) and fasten the feet to increase the stability of the machine. LOCK UNLOCK Figure 7 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 14: Electrical Connection

    (as illustrated in the figure). ATTENTION: if the belt moves in the opposite direction, disconnect the power and invert one phase in the plug. Figure 8 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 15: Operation And Use

    • The push-button that enables operation, ref. 6 Figure 4 will light up to indicate the presence of power (fixed white light). • Press the push-button: if the procedure was successfully carried out, the white light will flash. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 16: Operating And Using The Machine

    2 Figure 9 the machine that inhibits operation if the drawer is pulled out (for example to empty it and/or clean it). The microswitch is enabled/disabled using the key present in drawer ref. 3 Figure 9. Figure 9 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 17: Assembling And Disassembling The Work Tables

    To disassemble the tables, follow the instructions given for assembly operations in the reverse order. Once the table has been disassembled, rest it onto a stable horizontal surface. Figure 11 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 18: Cutting Station

    3.4.7 CUTTING STATION The following instructions refer to models R65S-T – R65A-T – R65AX-T fitted with cutting station: for this accessory it is possible to remove / replace the cutting disks and adjust their working pressure. Follow these instructions to assemble/disassemble the knives (Figure 13):Figure 12): •...
  • Page 19 • At this point it is possible to pour out any flour from the hopper and clean it. • Assemble the hopper by following the instructions given for disassembling, in the reverse order. Figure 14 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 20: Dough Reeler

    This is a standard accessory for the R65AX model (automatic version). The semi-automatic version is available as option for the R65S model whereas the automatic version is available as option for the R65A model. To be requested when placing the order.

  • Page 21: Maintenance

    This operation must be carried out on both sides of the belt until it is perfectly balanced. At this point, fasten the side screws Ref. A. Figure 16 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 22: Chain Tension (Extraordinary Maintenance)

    4. Replace the chains and correctly position them in the grooves of the pulleys. 5. Push the support downward ref. 2. 6. Once the adjustment has been carried out, fasten the screws ref. 1. 7. Assemble the back guard on the machine. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 23: Possible Failures And/Or Faults

    The machine • Unsuitable motor -stretch the chains as described in paragraph 4.4; operates chains tension extraordinary maintenance. inconsistently * ALARMS VISIBLE ON THE DISPLAY (see the PROGRAMMING MANUAL) R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 24: Electrical Maintenance

    Do not use alcohol or solvents in general. 4.8.1 CLEANING THE PHOTOCELL Dough presence photocells should be cleaned daily using a clean cloth, ref. Figure 18, to remove any flour residue. Figure 18 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 25: Cleaning The Belts And The Work Tables

    20, by pulling it upwards and out and then insert the new one (these operations must be carried out by two people). Reposition the table horizontally, stretch the belt once again and assemble the table support and the protection under the table as described above. Figure 20 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 26: Cleaning The Scrapers

    • Rotate the knob (ref. 15 Figure 1) clockwise and lock the scrapers in place. Figure 22 • After cleaning it, take the machine back to its original condition. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 27: Long Stops Or Service Discontinuation

    Electrocution due to direct or indirect contact with powered parts or due to external factors affecting the electrical equipment. The corresponding risks have been eliminated or reduced as much as possible. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 28: Safety Devices And Remarks

    The safety devices must be reset and the protections put back in place and fastened using the supplied means as soon as the reason for their removal/disabling has stopped. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 29: Checking The Efficiency Of The Safety Equipment

    R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 30: Information On Noise

    A-weighted sound pressure (LAeq) level is lower than 70 dB(A), even when considering a maximum error equal to + 2.0 dB(A) 5.4 SAFETY SIGNS The safety signals illustrated in Figure 24 affixed on the machine: Figure 24 R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...

  • Page 31: Dismantling

    Incorrect or inappropriate disposal of the equipment or of any parts may produce negative and potentially dangerous effect for health and the environment. R65S / R65S-T / R65A / R65AX/ R65A-T - Rev. A...
  • Page 32 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 1/18...
  • Page 33 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R65S-A R65AX INTERRUTTORE GENERALE - MAIN SWITCH S00646 S00646 PULSANTE INVERSIONE - REVERSAL BUTTON S00680 DISPLAY TOUCH SCREEN 4,3”...
  • Page 34 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 3/18...

  • Page 35: Elenco Parti Di Ricambio

    Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R65S-A R65AX D03506-D03787 D03506-D03787 MOLLA RASCHIATORE - SCRAPER SPRING D03750 D03750 RASCHIATORE INFERIORE – LOWER SCRAPER...
  • Page 36 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 5/18...
  • Page 37 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R65S-A R65AX C00298 C00298 MOLLA A GAS – GAS SPRING S00043 S00043 MICRO RIPARI – SAFETY COVER MICRO...
  • Page 38 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 7/18...
  • Page 39 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R65S R65A-AX INVERTER SOLLEVAMENTO CILINDRI – CYLINDER LIFTING INVERTER INVERTER TAPPETI – BELTS INVERTER...
  • Page 40 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 9/18...
  • Page 41 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R65S-A R65AX D01120 D01120 RULLO TAPPETO – BELT FREE ROLLER C00184 C00184 CUSCINETTO 6302 – BEARING 6302...
  • Page 42 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 11/18...
  • Page 43 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R65S-A R65AX D01120 D01120 RULLO TAPPETO – BELT FREE ROLLER C00184 C00184 CUSCINETTO 6302 – BEARING 6302...
  • Page 44 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 13/18...
  • Page 45 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-A-AX C00688 MOLLA - SPRING C00061 VOLANTINO ø21 - HANDWHEELS C00064 VOLANTINO ø26 - HANDWHEELS MOLLA A GAS –...
  • Page 46 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 15/18...
  • Page 47 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. COD. POS. DESCRIZIONE - DESCRIPTION R65S R65A-AX G00601 G00601 GRUPPO TENDITAPPETO SX – BELT TENSION GROUP C00715 C00715 CUSCINETTO 6002 2RS - BEARING...
  • Page 48 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A 17/18...
  • Page 49 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65S /R65A / R65AX 26/01/2016 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-A-AX C00719 MOTORE - MOTOR D04196 BUSSOLA ECCENTRICA - ECCENTRIC BUSHING C00022 BUSSOLA - BUSHING...
  • Page 77 IT GARANZIA Garanzia La parte venditrice garantisce l’attrezzatura nuova e in perfette condizioni estetiche e funzionali al momento della spedizione. La parte venditrice garantisce l’attrezzatura fornita nelle normali condizioni d’uso e secondo le specifiche tecniche del prodotto per un periodo di 12 mesi. Durante il periodo di garanzia la parte venditrice si impegna, a sua discrezione, a riparare o a sostituire le parti riconosciute difettose ma non al ritiro dell’attrezzatura.
  • Page 78 Salvo probados defectos ocultos son excluidos de la garantía las partes eléctricas y electrónicas. La garantía decae en caso de la utilización impropia de los equipos, por ejemplo: aplicaciones que no sean para las cuales se creó, o en caso de un uso “no normal , por ejemplo un uso prolongado y repetitivo bajo esfuerzo (por uso normal se entiende un uso intermitente durante un turno de trabajo) La modificación del equipo implica la extinción automática de la garantía La devolución al vendedor de las piezas que se consideran defectuosas es una condición necesaria para la sustitución de las mismas.

This manual is also suitable for:

R65s-tR65aR65a-tR65axR65ax-t

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