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Summary of Contents for Maxon GPC 17 X-1
- Page 1 GPC 17 X-1 liftgate Installation Manual LIFT CORP. 11921 Slauson Avenue Santa Fe Springs, CA 90670-2221 P 800.227.4116 / 562.464.0099 F 888.771.7713 Date 04.2021 Part-no. S 20 912 678...
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Page 3: Contact Information
11921 Slauson Avenue Santa Fe Springs, CA 90670-2221 P 800.227.4116 / 562.464.0099 F 888.771.7713 Customer Service / Parts USA/Canada Mexico P 800.227.4116 F 888.771.7713 P 01.664.231.6039 Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 4: Table Of Contents
GPC 17 X-1 assembly measurements for lift installation on Mercedes Benz Sprinter ... 23 GPC 17 X-1 assembly measurements for lift installation on Ford Transit ......25 GPC 17 X-1 assembly measurements for lift installation on a Vehicle with a C-Frame (for example IVECO Daily) ......................27 ... - Page 5 Dynamic test .......................... 46 Testing against lifting an overload ..................46 Testing the safety devices ...................... 46 Torque table for all supplied and installed bolts on Maxon liftgates ........47 Decals ............................ 48 LED diagnostics in series 11 ....................50 ...
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Page 6: Safety
If the liftgate needs to be modified or if it is necessary to differ from these installation directions, a written approval from Maxon Lift CORP. needs to be obtained first. Unapproved modifications and amendments from these installation directions may lead to failure and to operating interruptions as well as to hazards for the operator. -
Page 7: Requirements For Installation And Commissioning
The lift needs to be checked for damages upon arrival. If any damages occurred during transportation, they need to be recorded on the waybill, so that claims can be raised. Insurance claims can be settled only by Maxon Lift CORP. and the shipping/forwarding company or its insurance. -
Page 8: Presentation Of Warning Notices
NOTICE Failure to heed this notice can result in damage to property or the environment. IMPORTANT Important information or useful tip for correct use. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 9: Fundamental Hazards
Parts of the body, long hair, and clothing are at risk of being caught and pulled in by moving parts. This can result in fatal injuries. Always secure long hair Do not wear loose-fitting clothing Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 10: Installation Directions Gpc 17 X-1
Always transport the lifting gear in an upright position using suitable lifting points. IMPORTANT Dispose of all packing materials in accordance with environmental regulations. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... - Page 11 Caution with transport. Failure can result in injury. Caution! do not lift at the power pack no pressure or shocks do not use pry bars Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 12: Preparation Of The Vehicle
1 4/7”. If the rear sill is cut out, proper reinforcement should be put back in to maintain structural integrity of the rear sill. Recommendations for the rear sill cutouts to install the model GPC 17 X-1 Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678... -
Page 13: Instruction, Gpc-X Spacer Kit Installation, Kit P/N 211915-01 (A Spacing Dampers Between Gpc-X Platform And Truck Body)
• drill 5x 17/32" diameter holes; remove burrs and sharp edges. • use provided nuts and screws to mount the spacer bar as shown. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... - Page 14 4x .26" +/- .005" diameter holes; remove burrs and sharp edges. • use proper rivet tool to install provided rivet with washers between rivet head and bumper. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 15: Placement Of Gpc 17 X-1 Mount Fixture
Placement of GPC 17 X-1 mount fixture IMPORTANT Measure body opening and mark center line. Mark center line on GPC mounting fixture IMPORTANT Place the mount fixture tight against the 1/2” spacer before welding or clamping it in place. Use platform pins to center liftgate on truck body Install 1/2”... -
Page 16: Assembly Of The Lifting Gear And The Stabilizer / Synchronizer Bar
Before assembling the lifting gear, it is imperative that the bolt (A) is loose. It will be tightened after adjusting the lifting gear. Please refer to page 34 NOTICE Do not damage cables. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 17: Assembly Drawing Of Lifting Mechanism With Stabilizer / Synchronizer Bar
Assembly drawing of lifting mechanism with stabilizer / synchronizer bar Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 18: Assembly The Installation Adapter For The Different Vehicle Types To The Lifting Mechanism
Assembly the Installation Adapter for the different vehicle types to the lifting mechanism The GPC 17 X-1 is delivered pre-assembled on a pallet. The assembly adapters can be of different designs, depending on vehicle manufacturer / type. Installation Adapter for Mercedes Benz Sprinter Pre-Install the installation adapters as shown below on the drawing of attachment components arrangement. -
Page 19: Installation Adapter For Ford Transit
Fingers are at risk of being crushed or sheared when the installation adapters is installed on the lifting gear. Be careful at the connecting points between the installation adapters and the lifting gear. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 20: Installation Adapter For Vehicles With C-Frame
Fingers are at risk of being crushed or sheared when the installation adapters is installed on the lifting gear. Be careful at the connecting points between the installation adapters and the lifting gear. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... - Page 21 Put the GPC in the correct fitting position and align it. IMPORTANT You will find all needed measurements on page: 23, 25, 27 of these instructions. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 22: Position And Pin Both Liftgate Arms Into The Assembly Brackets
GPC 17 X-1 for C-Frame: Weld on the installation adapter at the vehicle frame and vehicle help frame according to measurements for lift installation on a Vehicle with a C-Frame (for example IVECO Daily) on page 27. -
Page 23: Gpc 17 X-1 Assembly Measurements For Lift Installation On Mercedes Benz Sprinter
GPC 17 X-1 assembly measurements for lift installation on Mercedes Benz Sprinter Measurement always as close as possible to the chassis. The dimension min. 24 ½” is by loaden vehicle and the dimension max. 31 ½” by unloaden vehicle. Stay always close to the measurement under the vehicle frame. - Page 24 Fingers are at risk of being crushed or sheared when the lift gate is installed on the vehicle. Be careful at the connecting points between the installation adapters of the lift gate and the vehicle frame and vehicle help frame. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 25: Gpc 17 X-1 Assembly Measurements For Lift Installation On Ford Transit
GPC 17 X-1 assembly measurements for lift installation on Ford Transit Measurement always as close as possible to the chassis. The dimension min. 23 ½” is by loaden vehicle and the dimension max. 30 ½” by unloaden vehicle. Stay always close to the measurement under the vehicle frame. - Page 26 Fingers are at risk of being crushed or sheared when the lift gate is installed on the vehicle. Be careful at the connecting points between the installation adapters of the lift gate and the vehicle frame and vehicle help frame. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 27: Gpc 17 X-1 Assembly Measurements For Lift Installation On A Vehicle With A C-Frame (For Example Iveco Daily)
GPC 17 X-1 assembly measurements for lift installation on a Vehicle with a C-Frame (for example IVECO Daily) Measurement always as close as possible to the chassis. The dimension min. 13 3/4” is by loaden vehicle and the dimension max. 20 7/8” by unloaden vehicle. Stay always close to the measurement under the vehicle frame. - Page 28 Fingers are at risk of being crushed or sheared when the lift gate is installed on the vehicle. Be careful at the connecting points between the installation adapters of the lift gate and the vehicle frame and vehicle help frame. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 29: Weld Requirements
Weld each mounting plate to vehicle frame as shown on picture below or choose the alternate method you can see on picture on next page. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... - Page 30 Remove underbody coating in the area of the mounting points (contact surfaces between vehicle and installation adapters). Seal any areas of the vehicle body that are thus exposed (with corrosion protection). Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 31: Chart Platform Measurements
Fingers are at risk of being crushed or sheared when the platform is installed on the lifting gear. Be careful at the connecting points between the platform and lifting gear. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 32: Adjustment Of The Platform To The Vehicle Bed
1. the piston rod head turn out, platform closures the body. 2. one turn more, now the platform can properly close the body. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 33: Lifting Arm Stop At Vehicle Body
Always push the lifting arms against a plain surface. Fill any edge so that the heads always push against a plain and firm surface. The body could be lifted and the spring of the lifting arm not work properly. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 34: Function Of The Adjustment Fork
When finished adjusting or if no readjustment is necessary, make sure that the adjustment fork bolt A is securely tightened (see torque table). Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 35: Connecting The Cables
Excess cable must not be wound up in a coil but must be placed in slings. No rubbing or pinching of the cables should occur. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 36: Assembly Of Electrical Equipment In Series 11
*3, and optional to the cable remote *4, are to be made during assembly. All cables must be affixed on to the device using the delivered cable straps. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 37: Cabin Switch
Ensure the dash panel is not thicker than 3/16”. In the cab, feed the cabin on-off-switch wires through the a 0,63” mounting hole until cabin switch are flush against the dash panel. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 38: On-Off-Switch Diagram
Route cable 20 911 364 to Control-Unit of the liftgate (in Power pack) and connect it. See also sketch of the electric circuit diagram on page 54, 55 and 56 Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 39: Power Fuse
We strongly recommend installing a heavy-duty alternator and an additional battery. The operating company is responsible for the battery capacity and charge status. We recommend for a GPC 17 X-1 a battery capacity of 2 x 66 Ah (24 volts). Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678... -
Page 40: Assembly Of Control Panel
Distance from the rear frame to the hand control 16” 2” ± CAUTION The mounting guidelines of the chassis manufacturer need to be complied with! Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 41: Adjusting The Platform Inclination Series 11 (Tilt Sensor Programming)
2 seconds. The flashing-light switches off for 5 seconds and indicates the success of the programming. The selected position will continue to be used each time the liftgate is operated until the sensor is reprogrammed. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 42: Caution Sticker "Secure The Load
Unexpected movements of the vehicle can result in the severe injury or death of bystanders. Follow the vehicle manufacturer’s installation guidelines. If necessary, install supports. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 43: Affixing The Danger Notice Sticker
The danger notice sticker uses pictograms to indicate potential incorrect and correct use of the liftgate. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 44: Recommendations And Instructions Regarding The Liftgate
Stick the operating label to the control box (option) Type label The type label with load diagram has to be affixed permanently on the lift. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 45: Testing The Liftgate
The platform tilting must be limited to 10° WARNING Permissible angular velocity exceeded. Risk of injury when operating the liftgate. Contact customer service. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 46: Load Test
Testing the safety devices Operate all the functions to their end positions until all the safety devices respond. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 47: Torque Table For All Supplied And Installed Bolts On Maxon Liftgates
Torque table for all supplied and installed bolts on Maxon liftgates Bolt Size Tightening Bolt Tightening Torque Connections Torque in ft.lb in ft.lb G1/4“ G3/8“ G1/2“ Connection Nuts M16 x 1.5 M18 x 1.5 Plugs G1/8“ 10.9 G1/4“ G3/8” Solenoid valve... -
Page 48: Decals
Free replacement is available from: MAXON Lift Corp., Parts Department. max. bed hight Caution! Do not lift on power pack with hands, ropes or chains. - Page 49 Control Station. 264081 IMPORTANT The main liftgate Control Station is normally mounted on right rear corner of the truck body. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021...
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Page 50: Led Diagnostics In Series 11
LED stays on. LED is on and the platform tilts down. This shows that the pressure switch was triggered. If not, the pressure switch is defective. Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 51: Service Switch In Series 11
● ● Open / tilting down ● ● ● ● Closing / tilting up ● ● ● Please respect the sequence, KM always last Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 52: Body Seal Kit`s
Body Seal Kit`s Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 53: Hydraulic Circuit Diagram
Hydraulic circuit diagram Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 54: Electrical Circuit Diagram
Electrical circuit diagram Installation manual Liftgate GPC 17 X-1, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 55: On- Off-Switch Diagram
On- Off-Switch diagram Installation manual Liftgate GPC 17, Series 11 Document no.: S 20 912 678 Version 2021... -
Page 56: Optional Food Control Diagram
Optional food control diagram Installation manual Liftgate GPC 17, Series 11 Document no.: S 20 912 678 Version 2021...
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