SuperATV EWP3500A Operating Manual

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OPERATING MANUAL

EWP3500A Winch

2753 Michigan Road • Madison, Indiana 47250 • 855-743-3427

Winch

Wiring

Mounting Plate

Solenoid

Rocker Switch

Baffle Ring

Clevis Hook

and Pin

Fairlead

Control Box

Wireless

Hardware

Controls Splitter Hand Strap

Remote Control

Need help with your installation?

Read instructions and view illustrations before beginning.

Thank You

sales@superatv.com

www.superatv.com

For Choosing

8:00am - 9:00pm EST M-Th

1-855-743-3427

8:00am - 7:00pm EST Friday

9:00am - 2:00pm EST Saturday

Rev EWP3500A 4/12/2018

Table of Contents

Troubleshooting

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Do you have a question about the EWP3500A and is the answer not in the manual?

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Summary of Contents for SuperATV EWP3500A

Page 1 Need help with your installation? Read instructions and view illustrations before beginning. Thank You sales@superatv.com www.superatv.com For Choosing 8:00am - 9:00pm EST M-Th 1-855-743-3427 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday © 2015 SuperATV.com All Rights Reserved. Rev EWP3500A 4/12/2018 ®...
Page 2 The Buyer is also responsible to obey all ® applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV harmless from any ®...
Page 3: Getting To Know Your Winch
Fairlead mounting holes included. Pulley/Snatch Block (not included): Doubles pulling power of Winch or changes pulling direction without damaging Synthetic Rope. When pulling over 70% of rated line pull, it is recommended to use double line and snatch block. EWP3500A...
Page 4: Winch Assembly And Mounting
Gear Housing are properly aligned. Proper alignment allows for even distribution of full rated loads. Universal mounting plate shown. Machine specific mounting plates are available at www.SuperATV.com 1. Install supplied Fairlead to supplied Mounting Plate with (2) each M8 x 20mm Lg. HHCS, M8 Flat Washers, M8 Lock Washers, and M8 Nuts.
Page 5 WINCH ASSEMBLY AND MOUNTING (continued): Baffle Ring remove Lock (tap with a hammer) install onto Synthetic Rope and replace Lock EWP3500A...
Page 6 To Winch NEG, “-” To Battery POS, “+” Winch Key On Power To Winch POS, “+” 12V Switched Wire Solenoid To Battery NEG, “-” DO NOT CONNECT DIRECTLY TO BATTERY Make connection Connect to a switched 12V source; (Ignition Key) EWP3500A...
Page 7: Safety Precautions
Synthetic Rope breakage. WARNING - Avoid “shock loads” by using control switch intermittently to take up slack in Synthetic Rope. “Shock loads” can exceed rated capacity for Synthetic Rope and Winch Drum. (Safety Precautions continue on following page) EWP3500A...
Page 8 Drum by hand with Clutch disengaged. Keep hands clear of Fairlead and Winch Drum while Winch is under power. Rope Exiting From Under Side cutaway view of Winch Drum Side Cutaway View Of Winch (Safety Precautions continue on following page) EWP3500A...
Page 9: General Tips For Safe Operation
• Never connect Synthetic Rope back onto itself. Always use a snatch block, sling, or chain of suitable strength. • Pull only on parts of vehicle as specified by vehicle manufacturer. • Use only attachments and/or adapters supplied by manufacturer. • Test run Winch in (2) directions before winching. EWP3500A...
Page 10: Rigging Techniques
Winch Winch To absorb energy in event of Synthetic Rope failure, place a blanket or jacket over Synthetic Rope approximately 5ft - 6ft from Clevis Hook before pulling a heavy load. Open vehicle hood for more protection. EWP3500A...
Page 11 18. Set Free Spooling Clutch to “CLUTCH IN” position and rewind Synthetic Rope. Keep hands clear of Winch Drum and components. Any material already on Winch Drum should be spooled tightly and neatly. Draw out and re-spool if necessary. 19. Secure Hook Strap and Clevis Hook. EWP3500A...
Page 12: Troubleshooting
Motor runs but Free Spooling Clutch not Set Free Spooling Clutch to “CLUTCH IN” position. If Winch Drum does engaged. problem persist, contact SuperATV. not turn. Battery is weak and may need charging. Always Motor runs slowly operate Winch with vehicle running.
Page 13: Maintenance
14.37 (inches) 6.06 6.06 4.41 5.15 4.87 4.35 PULL, SPEED, AMPERES, VOLTS (FIRST LAYER): Line Pull Current Line Speed ft/min (m/min) lbs (kgs) 12V DC 10.5 (3.2) 1000 (454) 8.9 (2.7) 2000 (907) 7.5 (2.3) 3500 (1588) 4.6 (1.4) EWP3500A...
Page 14 Need help with your installation? Read instructions and view illustrations before beginning. Thank You sales@superatv.com www.superatv.com For Choosing 8:00am - 9:00pm EST M-Th 1-855-743-3427 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday © 2015 SuperATV.com All Rights Reserved. Rev EWX4500A 4/12/2018 ®...
Page 15 The Buyer is also responsible to obey all ® applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV harmless from any ®...
Page 16: Getting To Know Your Winch
GETTING TO KNOW YOUR WINCH: A winch is a powerful piece of machinery. For safe and confident operation, it is important to understand basic winch operations and specifications. See below for details on winch components and usage. Practice using winch before an actual situation occurs. Winch has been engineered with several patented technologies.
Page 17: Winch Assembly And Mounting
Gear Housing are properly aligned. Proper alignment allows for even distribution of full rated loads. Universal mounting plate shown. Machine specific mounting plates are available at www.SuperATV.com 1. Install supplied Fairlead to supplied Mounting Plate with (2) each M8 x 20mm Lg. HHCS, M8 Flat Washers, M8 Lock Washers, and M8 Nuts.
Page 18 WINCH ASSEMBLY AND MOUNTING (continued): Baffle Ring remove Lock (tap with a hammer) install onto Synthetic Rope and replace Lock EWX4500A...
Page 19 WINCH WIRING: ensure no wires are pinched during installation and operation Rocker Switch Control Box Connect to Battery Connect Connect Connect to Solenoid See “Winch Key On Power” Connect Connect to Solenoid Solenoid Controls Splitter Winch Connect to Winch To Winch NEG, “-” To Battery POS, “+”...
Page 20: Safety Precautions
SAFETY PRECAUTIONS: Failure to heed these warnings and cautions may result in personal injury and/or property damage. WARNING - Do not exceed rated capacity shown in following table. Layer Rated Line Pull lbs (kgs) Total Rope On Drum ft (m) 4500 (2041) 7.6 (2.3) 3642 (1652)
Page 21 SAFETY PRECAUTIONS (continued): WARNING - Never connect Synthetic Rope back onto itself. - Use Hand Strap when handling Clevis Hook. Use gloves to protect CAUTION hands when handling Synthetic Rope. Never let Synthetic Rope slide through bare hands. Hand Strap - When re-spooling, ensure that Synthetic Rope spools in “under wind”...
Page 22: General Tips For Safe Operation
SAFETY PRECAUTIONS (continued): WARNING - Apply blocks to wheels of vehicle when on an incline. - If Motor stalls, stop winching immediately. Electric winches CAUTION are designed for intermittent use. Do not use in constant duty applications. Keep duration of winching pulls as short as possible: Do not use for more than (1) minute when at or near rated load.
Page 23: Rigging Techniques
RIGGING TECHNIQUES: Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling/tree strap as an anchor point. sling/tree strap Do not winch from an acute angle. Synthetic Rope will pile up on one side of Winch Drum causing damage to Synthetic Rope and Winch.
Page 24 OPERATING WINCH: 1. Take time to assess situation and thoroughly plan pull. 2. Set Free Spooling Clutch to “CLUTCH OUT” position. 3. Pull Synthetic Rope and attach to vehicle to be winched. Wear gloves and use Hand Strap. - Always leave minimum of (5) turns of Synthetic Rope on Winch CAUTION Drum.
Page 25: Troubleshooting
Motor runs but Free Spooling Clutch not Set Free Spooling Clutch to “CLUTCH IN” position. If Winch Drum does engaged. problem persist, contact SuperATV. not turn. Battery is weak and may need charging. Always Motor runs slowly operate Winch with vehicle running.
Page 26: Maintenance
MAINTENANCE: - Check tightness of all mounting hardware and electrical connections periodically. - Keep Winch clean. Remove all dirt and corrosion as required. - Do not disassemble Mechanic Gear System. High temperature lithium grease has been applied at the factory. No user maintenance is required. SPECIFICATIONS: Rated Line Pull 4500 lbs (2041 kgs)
Page 27 Need help with your installation? Read instructions and view illustrations before beginning. Thank You sales@superatv.com www.superatv.com For Choosing 8:00am - 9:00pm EST M-Th 1-855-743-3427 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday © 2017 SuperATV.com All Rights Reserved. Rev WIN00-001 4/12/2018 ®...
Page 28 The Buyer is also responsible to obey all ® applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV harmless from any ®...
Page 29 GETTING TO KNOW YOUR WINCH: A winch is a powerful piece of machinery. For safe and confident operation, it is important to understand basic winch operations and specifications. See below for details on winch components and usage. Practice using winch before an actual situation occurs. Winch has been engineered with several patented technologies.
Page 30 Gear Housing are properly aligned. Proper alignment allows for even distribution of full rated loads. Universal mounting plate shown. Machine specific mounting plates are available at www.SuperATV.com 1. Install supplied Fairlead to supplied Mounting Plate with (2) each M8 x 20mm Lg. HHCS, M8 Flat Washers, M8 Lock Washers, and M8 Nuts.
Page 31 WINCH ASSEMBLY AND MOUNTING (continued): Baffle Ring remove Lock (tap with a hammer) install onto Synthetic Rope and replace Lock WIN00-001...
Page 32 WINCH WIRING: ensure no wires are pinched during installation and operation Rocker Switch Control Box Connect to Battery Connect Connect Connect to Solenoid See “Winch Key On Power” Connect Connect to Solenoid Solenoid Controls Splitter Winch Connect to Winch To Winch NEG, “-” To Battery POS, “+”...
Page 33 SAFETY PRECAUTIONS: Failure to heed these warnings and cautions may result in personal injury and/or property damage. WARNING - Do not exceed rated capacity shown in following table. Layer Rated Line Pull lbs (kgs) Total Rope On Drum ft (m) 5000 (2268) 12.2 (3.7) 3841 (1742)
Page 34 SAFETY PRECAUTIONS (continued): WARNING - Never connect Synthetic Rope back onto itself. - Use Hand Strap when handling Clevis Hook. Use gloves to protect CAUTION hands when handling Synthetic Rope. Never let Synthetic Rope slide through bare hands. Hand Strap - When re-spooling, ensure that Synthetic Rope spools in “under wind”...
Page 35 SAFETY PRECAUTIONS (continued): WARNING - Apply blocks to wheels of vehicle when on an incline. - If Motor stalls, stop winching immediately. Electric winches CAUTION are designed for intermittent use. Do not use in constant duty applications. Keep duration of winching pulls as short as possible: Do not use for more than (1) minute when at or near rated load.
Page 36 RIGGING TECHNIQUES: Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling/tree strap as an anchor point. sling/tree strap Do not winch from an acute angle. Synthetic Rope will pile up on one side of Winch Drum causing damage to Synthetic Rope and Winch.
Page 37 OPERATING WINCH: 1. Take time to assess situation and thoroughly plan pull. 2. Set Free Spooling Clutch to “CLUTCH OUT” position. 3. Pull Synthetic Rope and attach to vehicle to be winched. Wear gloves and use Hand Strap. - Always leave minimum of (5) turns of Synthetic Rope on Winch CAUTION Drum.
Page 38 Motor runs but Free Spooling Clutch not Set Free Spooling Clutch to “CLUTCH IN” position. If Winch Drum does engaged. problem persist, contact SuperATV. not turn. Battery is weak and may need charging. Always Motor runs slowly operate Winch with vehicle running.
Page 39 MAINTENANCE: - Check tightness of all mounting hardware and electrical connections periodically. - Keep Winch clean. Remove all dirt and corrosion as required. - Do not disassemble Mechanic Gear System. High temperature lithium grease has been applied at the factory. No user maintenance is required. SPECIFICATIONS: Rated Line Pull 5000 lbs (2268 kgs)
Page 40 The Buyer is also responsible to obey all ® applicable federal, state, and local laws and ordinances when operating his/her vehicle while using this product, and the Buyer agrees to hold SuperATV harmless from any ®...
Page 41 Do not tighten hardware completely unless noted. Keep all components removed from machine. 1. Remove Front Bumper and Lower Facia. 2. Install Winch Mount to Frame with hardware shown. 3. Secure lower portion of Winch Mount with hardware shown. 4. Install Fairlead to Winch Mount; hardware and Fairlead included with Winch. 5.

SuperATV EWP3500A Operating Manual

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