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WN-2500 / WN-3500 / WN-4500 / WN-6000 Winch guide
Stopper
Fairlead
Wiring Accessory Kit
Rocker Mount
Clevis Pin and Hook
Mounting Plate
Winch (WN-6000 shown)
Solenoid
Rocker Switch
Hand Strap
(kit contents continue on following page)
© 2018 SuperATV.com
. All Rights Reserved.
Rev WN-Winch-Guide 9/17/2020
®
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Table of Contents
Related Manuals for SuperATV WN-2500
Summary of Contents for SuperATV WN-2500
- Page 1 WN-2500 / WN-3500 / WN-4500 / WN-6000 Winch guide Stopper Fairlead Wiring Accessory Kit Rocker Mount Clevis Pin and Hook Mounting Plate Winch (WN-6000 shown) Solenoid Rocker Switch Hand Strap (kit contents continue on following page) © 2018 SuperATV.com . All Rights Reserved.
- Page 2 RECOMMENDED WINCH ACCESSORIES (not included): Gloves: Protect hands when handling Synthetic Rope. Anchor Strap/Chain: 5,000 lbs. - 10,000 lbs. high tensile strength strap. Blanket: Place on Synthetic Rope to absorb energy in event of a failure. WN-2500 / WN-3500 / WN-4500 / WN-6000...
- Page 3 (2) wrenches, one on each Nut, torque all wiring connections to a maximum 35 in/lbs; use hand when tightening Terminals Posts; do not overtighten tools only Winch (WN-4500 shown) Winch NEG “-” Winch POS “+” WN-2500 / WN-3500 / WN-4500 / WN-6000...
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Page 4: Getting To Know Your Winch
Pulley/Snatch Block (not included): Doubles pulling power of Winch or changes pulling direction without damaging Synthetic Rope. When pulling over 70% of rated line pull, it is recommended to use double line and snatch block. WN-2500 / WN-3500 / WN-4500 / WN-6000... -
Page 5: Safety Precautions
Synthetic Rope. “Shock loads” can exceed rated capacity for Synthetic Rope and Winch Drum. WARNING - Apply blocks to wheels of vehicle when on an incline. (Safety Precautions continue on following page) WN-2500 / WN-3500 / WN-4500 / WN-6000... - Page 6 Drum by hand with Clutch disengaged. Keep hands clear of Fairlead and Winch Drum while Winch is under power. Rope Exiting From Under Side cutaway view of Winch Drum Side Cutaway View Of Winch WN-2500 / WN-3500 / WN-4500 / WN-6000...
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Page 7: Performance Data
(lbs - kgs) (Ft/min, M/min) (amps) (layer/lbs - kgs) 13.45 (4.10) 1/6000 (2728) 1500 (681) 8.86 (2.70) 2/4615 (2097) 3000 (1361) 7.08 (2.16) 3/3845 (1748) 4500 (2045) 5.51 (1.68) 4/3205 (1457) 6000 (2727) 3.94 (1.2) WN-2500 / WN-3500 / WN-4500 / WN-6000... -
Page 8: General Tips For Safe Operation
(1) minute when at or near rated load. If Motor becomes hot to touch, stop winching immediately. Allow Motor to cool before resuming. CAUTION - Never disengage Free Spooling Clutch when a load is on Winch. WN-2500 / WN-3500 / WN-4500 / WN-6000... -
Page 9: Winch Assembly And Mounting
- Set Free Spooling Clutch to “OUT” and pull out a few inches of Synthetic Rope. - Feed Synthetic Rope through opening in front of Mounting Plate and through Fairlead. 3. Make electrical and component connections; See SuperATV instructions. CAUTION - Remove all jewelry and wear eye protection when making battery connections. - Page 10 Red Wire must be connected to a switched 12V source (Ignition Key) Rocker Switch - Switch can be removed and installed into Dash - cutout to be size shown - insulate and waterproof any exposed wiring .435” 1.2” WN-2500 / WN-3500 / WN-4500 / WN-6000...
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Page 11: Rigging Techniques
To absorb energy in event of Synthetic Rope failure, place a blanket or jacket over Synthetic Rope approximately 5ft - 6ft from Clevis Hook before pulling a heavy load. Open vehicle hood for more protection. WN-2500 / WN-3500 / WN-4500 / WN-6000... - Page 12 18. Set Free Spooling Clutch to “IN” position and rewind Synthetic Rope. Keep hands clear of Winch Drum and components. Any material already on Winch Drum should be spooled tightly and neatly. Draw out and re-spool if necessary. 19. Secure Hook Strap and Clevis Hook. WN-2500 / WN-3500 / WN-4500 / WN-6000...
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Page 13: Troubleshooting
If Synthetic Rope has become worn or is beginning to show signs of breaking, WARNING: replace immediately. Replace with identical part number. Refer to SuperATV Synthetic Rope instruction when installing. MAINTENANCE: - Check tightness of all mounting hardware and electrical connections periodically. - Page 14 WN-4500 Mounting Bolt Pattern = 6.5 x 3 WN-6000 Mounting Bolt Pattern = 6.61 x 3 WN-2500: Synthetic Rope (Diameter x Length): Ø3/16” x 50’ (Ø4.8mm x 15.2m) WN-3500: Synthetic Rope (Diameter x Length): Ø7/32” x 50’ (Ø5.5mm x 15.2m) WN-4500: Synthetic Rope (Diameter x Length): Ø1/4”...
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