InCharged Energy ICE-40A AC Installation Manual
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InCharged Energy ICE-40A AC Installation Manual

Level 2 charger
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ICE-40A AC
Level 2 Charger
Installation Manual
Revision 1.0
October 2023

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Summary of Contents for InCharged Energy ICE-40A AC

  • Page 1 ICE-40A AC Level 2 Charger Installation Manual Revision 1.0 October 2023...
  • Page 2 Installation Manual Rev 1.0 IMPORTANT SAFETY INSTRUCTIONS This document contains instructions and warnings that must be followed when installing and using the Electric Vehicle Supply Equipment (EVSE). Before installing or using the EVSE, read this entire document as well as WARNING and CAUTION markings in this document. Safety Instructions The symbols used have the following meaning: WARNING: RISK OF PERSONAL INJURY...
  • Page 3 Installation Manual Rev 1.0  Turn off input power before repair or maintenance the charge point. Federal Communication Commission Interference Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
  • Page 4 Installation Manual Rev 1.0 Le présent appareil est conforme aux CNR d’ ISED applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) le dispositif ne doit pas produire de brouillage préjudiciable, et (2) ce dispositif doit accepter tout brouillage reçu, y compris un brouillage susceptible de provoquer un fonctionnement indésirable.
  • Page 5 Installation Manual Rev 1.0 WARNING: RISK OF ELECTRIC SHOCK Do not remove the cover or attempt to open the enclosure. No user serviceable parts inside. Refer servicing to qualified service personnel. WARNING: RISK OF ELECTRIC SHOCK • Do not touch live electrical parts. •...

  • Page 6: Table Of Contents

    Installation Manual Rev 1.0 Contents Introduction ............................7 Product view ..........................7 Specifications ............................13 Product specifications ....................... 13 Installation ............................15 Before installation ........................15 3.1.1 Safety check ......................... 15 3.1.2 Grounding instructions ....................15 Tools & parts required for installation ..................16 Install the SIM card (for IC3 only) .....................
  • Page 7 Installation Manual Rev 1.0 Stop charging ..........................32 4.4.1 Interrupt charging ......................32 4.4.2 Auto restart ........................32 4.4.3 Power outage recovery ....................33 General care ..........................33 Customer support ........................33 ICE-40A AC...

  • Page 8: Introduction

    Installation Manual Rev 1.0 1 Introduction This user manual applies to “40A Level 2 AC Charger for Plug-in Electric Vehicles (PEVs) and Battery Electric Vehicles (BEVs)”. The Level 2 Electric Vehicle Supply Equipment (EVSE) with 40A capabilities will be used in North America. It can provide a shorter charging time than the traditional 16A EVSE.
  • Page 9 Installation Manual Rev 1.0 Box Contents See the table for content differences of three models. Figure 1-2 Box contents Table 1-1 Accessories in the box Description Remark Charging Plug Input Power Cord Basic Charger-40A (BC3) OLED Display RFID Icon Charging Plug Input Power Cord Smart Charger-40A (SC3) OLED Display...
  • Page 10 Installation Manual Rev 1.0 Box Opening Process (Take Intelligent Charger-40A as example. 1. Open the carton and remove the upper partition. Figure 1-3 Opening the carton Figure 1-4 Charge point device ICE-40A AC...
  • Page 11 Installation Manual Rev 1.0 2. Take out the charge point and upturn middle partition. The charging plug is in the bottom of the carton. Figure 1-5 Take out the charge point Figure 1-6 Charging plug ICE-40A AC...
  • Page 12 Installation Manual Rev 1.0 3. The hook and holster are placed inside the right of the middle partition. Figure 1-7 Accessories inside the middle partition Figure 1-8 Hook and holster ICE-40A AC...
  • Page 13 Installation Manual Rev 1.0 4. Release the bottom screw, then the wall mounting bracket can be removed. Figure 1-9 Release the screw Figure 1-10 Remove the mounting bracket ICE-40A AC...

  • Page 14: Specifications

    Installation Manual Rev 1.0 2 Specifications Product specifications (Note: Certification in process) Table Product specifications BC40A SC40A SC40A+ Item IC40A Residenti Residential Commercial Application Commercial 208/240VAC, Single Phase Voltage (Vac) 60 Hz Frequency (Hz) 40 A Current (Rms) SAE J1772 Type 1 Charging Connector 25 ft.
  • Page 15 Installation Manual Rev 1.0 BC40A SC40A SC40A+ Item IC40A NEMA 4 IP Performance IK10 Impact Resistance 11.14” x 7.56” x 3.11” Dimension (H x W x D, inch) < 6kg Weight Web Portal Management Console Management UL 1998/2231/2594 FCC Part 15B FCC Part FCC Part 15.225, FCC Part 15.247 Certification...

  • Page 16: Installation

    Installation Manual Rev 1.0 3 Installation Before installation 3.1.1 Safety check • Check for transport damages. • Before connecting the product to the power supply, check that the power supply voltage and current rating corresponds with the power supply details shown on the product rating label. CAUTION: Disconnect the power supply before installing or repairing the charge point.

  • Page 17: Tools & Parts Required For Installation

    Installation Manual Rev 1.0 Tools & parts required for installation Table Tools & parts required for installation Tool Model Size Supplier Remark Fasten charge point to the Mounting Bracket 194x109x9 mm Model Accessories wall Holster ASSY 58x58x70 mm Model Accessories Hold EV charging plug Tapping: #12 Model Accessories...
  • Page 18 Installation Manual Rev 1.0 2. Find SIM card socket Figure 3-2 Position of SIM card socket 3. Insert SIM card Figure 3-3 SIM card socket and cover Open/Close direction ICE-40A AC...
  • Page 19 Installation Manual Rev 1.0 3-1. Push down the cover to open SIM card socket. Figure 3-4 Open SIM card socket 3-2. Prepare the SIM card. (Use micro-SIM, 15mm x 12mm.) Figure 3-5 Prepare the SIM card ICE-40A AC...
  • Page 20 Installation Manual Rev 1.0 3-3. Insert the SIM card. Figure 3-6 Insert the SIM card 3-4. Close the SIM card socket and push the cover toward lock direction to lock the cover. Figure 3-7 Lock SIM card socket cover 3-5. Reassemble the top cover. Please refer to the following torque. SIM card installation is completed.

  • Page 21: Install The Ethernet Cable

    Installation Manual Rev 1.0 Install the Ethernet Cable Figure 3-8 Ethernet connection procedure Steps of install the Ethernet cable: 1. Insert RJ45 cable through grommet that is fixed on the bottom cover. 2. Use tools to combine the RJ45 connector with RJ45 cable. 3.
  • Page 22 Installation Manual Rev 1.0 Follow applicable accessibility requirements for the mounting position. The unit shall be stored or located at a sufficient height. For indoor use: The unit shall be mounted at a sufficient height from the floor between 18 inches (450 mm) and 4 feet (1.2m).
  • Page 23 Installation Manual Rev 1.0 2. Mount charge point onto mounting bracket and lock the screw. 2-1. Put the charge point on the mounting bracket. 2-2. Fix charge point on mounting bracket by M4 screw and screw washer. 2-3. Please refer to the following torque. Screw Torque 16 kgf.cm...
  • Page 24 Installation Manual Rev 1.0 3. Plug in the power cord. (BC3/SC3 ONLY) The outlet should be located at 20-26 inch from the ground. Refer to the installation template to decide where to install the charge point. Figure 3-13 Plug in the power cord ICE-40A AC...

  • Page 25: Input Cord Connection

    Installation Manual Rev 1.0 Input cord connection Choose the appropriate conduit in accordance with all applicable state, local and national electrical codes and standards. Figure 3-14 Conduit. Figure 3-15 Right angle conduit Clamp copper terminal to connect copper wire. The clamp point is covered by heat shrink tube for protecting.
  • Page 26 Installation Manual Rev 1.0 Electrical wiring to the charge point. 3-1. Disassemble top cover. 3-2. Use Philips screwdriver to release terminal screws. 3-3. Fold the wire end to pass through the conduit and insert them into the input hole. 3-4. Fix the copper wire on the corresponding terminal block. The wiring instruction is printed in front of the terminal block (L1/L2/G).
  • Page 27 Installation Manual Rev 1.0 Figure 3-18 Input wiring CAUTION: To reduce the risk of fire, connect only to a circuit provided with 40 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70, and the Canadian Electrical Code, Part I, C22.1. CAUTION: If this unit is installed outdoors, the outlet must be rated for outdoor installation.

  • Page 28: Install The Holster

    Installation Manual Rev 1.0 Install the holster 1. Separate the holster from hook. Figure 3-19 Separate the holster 2. Fasten the hook on the wall with appropriate screws. 2-1. For finished walls supported by wood studs, use #12 tapping screws (x2). 2-2.
  • Page 29 Installation Manual Rev 1.0 3. Make the holster face up and combine with the hook. Figure 3-21 Secure the holster 4. Rotate the holster down totally. Figure 3-22 Rotate the holster ICE-40A AC...
  • Page 30 Installation Manual Rev 1.0 5. Keep the holster in this state and tighten screws completely. Figure 3-23 Lock screws 6. Place EV charging plug on the holster. charging Figure 3-24 Place EV plug. ICE-40A AC...

  • Page 31: Operations

    Installation Manual Rev 1.0 4 Operations Charging status indicators Table Charging status indicators LED Indicator Description Definition Not illuminated Power Off Green Steady Ready Flashing green (Fast): Authorized, wait for EV Connect Green Flashing Flashing green (Slow): Suspend (Occupying) Blue Flashing Flashing blue (Slow): Charging Red Steady Unrecoverable Fault...

  • Page 32: Authorization (For Sc3+/Ic3)

    Installation Manual Rev 1.0 Authorization (for SC3+/IC3) Before the owner of an electric vehicle can start or stop charging, the Charge Point has to authorize the operation. 4.2.1 Online Authorization Description: • Synchronized with the Central System when EVSE is Online. •...

  • Page 33: Charging An Electric Vehicle (Ev)

    Installation Manual Rev 1.0 Charging an Electric Vehicle (EV) Choices of start charging are as below: 4.3.1 Plug and Charge 1. Insert the charging plug into the EV 2. Charging session started Figure 4-1 Connect the charging plug to the EV 4.3.2 RFID card (for SC3+/IC3) 1.
  • Page 34 Installation Manual Rev 1.0 When a charging session is interrupted due to a temporary error condition, the charge point will automatically restart charging when the cause of the temporary error condition returns to normal. Status indicator lights remain flashing RED until the error condition is resolved. •...
  • Page 35 For installation issues or to request support from our inhouse service experts, please contact InCharge Service Support at +1 833-772-4638. www.inchargeus.com...

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