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When replacing any part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by Ideal Heating.
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WEEE DIRECTIVE 2012/19/EU Waste Electrical and Electronic Equipment Directive • At the end of the product life, dispose of the packaging and product in a corresponding recycle centre. • Do not dispose of the unit with the usual domestic refuse. •...
Section 1 - Introduction INTRODUCTION This manual contains information for dimensioning & assembly of a Plate Heat Exchanger Package for the Evomax 2 range of commercial boilers. GENERAL DESCRIPTION This package provides the means to install an Evomax 2 boiler complete with a plate heat exchanger and associated ancillary items to separate the boiler hydraulically (primary) from an existing heating / hot water system (secondary).
Consider the modulation range of the appliance and total heat load requirements when sizing the boiler. Evomax 2 30, 40, 80, 60, 100, 120 & 150 boilers are The package and the boiler pumps are intended to operate configured for use with natural gas. The 30P, 40P, 60P, with a temperature difference of 20 °C across the appliance...
Section 3 - Package Contents & Components PACKAGE COMPONENTS GAS CONNECTION KIT The package consist of the following components: The gas connection kit consists of 3/4" (19 mm) fittings suitable for connection to the standard gas tap provided with • Frame the appliance.
Section 4 - Installation Requirements INSTALLATION AREA AND 4. A spring-loaded non-adjustable 3 bar pressure relief valve complying with the relevant standards of BS6759 Pt1 DIMENSIONS is fitted close to the boiler with no intervening valve or restriction. 5. A manual testing device. Ensure adequate access for boiler and package installation.
Section 5 - Package Installation IMPORTANT POINTS Before commencing installation: For Frame mounting: • The frame must stand on a flat and level floor of suitable load bearing capacity. • The frame must be bolted / secured to the floor after the connections are made to the boiler or system pipework from the package to allow for minor adjustments of the position of the package.
Section 5 - Package Installation PHEX PACKAGE LAYOUT Stainless steel construction of the plate heat exchanger permits high flow velocities through plate connections. Secondary pipework typically requires increase in size compared to PHEX connection size to meet guidance on flow velocities.
Section 5 - Package Installation INSTALLATION PROCEDURE Refer to the installation manual for the boiler. 5.4.1 Mounting Frame Place the frame kit in the required position. Do not secure the frame to the floor until the installation process has been completed as adjustments to the position of the frame may be necessary.
Section 6 - Electrical Connections & Wiring Diagram BOILER PUMP SPEED CONTROL VIA PWM OUTPUT Refer to the appliance installation manual and iCCS Commercial Control System manual for boiler pump control configuration. Plate Heat Exchanger Package...
Section 7 - Commissioning and Testing FINAL CHECKS 7.1.2 Pump Configuration 7.1.1 Safety Checks Pump setting - follow instructions on pump types shown Electrical and gas safety checks must be carried out below. on completion of installation as with individual boiler commissioning.
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At Ideal Heating we take our environmental impact seriously, therefore when installing any Ideal Heating product please make sure to dispose of any previous appliance in an environmentally conscious manner. Households can contact their local authority to find out how.
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