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Summary of Contents for Mosa GE 4000 KDS/GS
- Page 1 USE AND MAINTENANCE MANUAL GE 4000 KDS/GS Codice Code 254109003 Codigo Kodezahl • Gruppi Elettrogeni Edizione • Generating Sets Edition 02.2015 • Groupe Electrogene Edición • Grupos electrógenos Ausgabe • Stromerzeuger M A D E I T A L Y...
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Page 3: Description Of The Machine
DESCRIPTION OF THE MACHINE GE 4000 KDS/GS REV.0-07/14 The generating set is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. The assembling is made on a steel structure, on which are provided elastic supports which must damp the vibrations and also eliminate sounds which would produce noise. - Page 4 · Competent support in the solution of problems; ofthe International Certification Network IQNet, · Information and training in the correct applicatio- awarded the official approval to MOSA after an- nand use of the products to assure the security examination of its operations at the head office ofthe operator and protect the environment;...
- Page 5 INDEX GE 4000 KDS/GS REV.0-07/14 M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.4.1 DECLARATION OF CONFORMITY M 1.5 TECHNICAL DATA WARNINGS M 2.1 SYMBOLS USED AND SAFETY PRECAUTIONS M 2.6 INSTALLATION WARNINGS M 2.7...
- Page 6 (see page M1.1). All rights are reserved to said Company. It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documen- tation are registered by the respective owners.
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Page 7: Notes About The Manual
Notes REV.1-03/14 INFORMATION INFORMATION OF GENERAL TYPE In the envelope given together with the machine and/or Dear Customer, set you will find: the manual for Use Maintenance and We wish to thank you for having bought a high quality set. Spare Parts, the manual for use of the engine and the tools (if included in the equipment), the guarantee (in the Our sections for Technical Service and Spare Parts will... - Page 8 CE MARKING REV.7-02/14 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.
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Page 9: Dichiarazione Di Conformita
Konformitätserklärung Dichiarazione conformità Declaration of conformity Declaración de conformidad 1.4.1 Déclaration de conformité Declaração de conformidade REV.2-10/13 BCS S.p.A. Stabilimento di Cusago, 20090 (Mi) - Italia V.le Europa 59 Sede legale: Tel.: +39 02 903521 Via Marradi 1 Fax: +39 02 90390466 20123 Milano - Italia DICHIARAZIONE DI CONFORMITA' Déclaration de Conformité... -
Page 10: Technical Data
TECHNICAL DATA GE 4000 KDS/GS REV.0-02/15 GENERATOR *Stand-by single-phase power 4 kVA (3.6 kW)/ 230 V / 17.4 A *PRP single-phase power 3.7 kVA (3.3 kW)/ 230 V / 16.1 A Frequency 50 Hz Cos ϕ * Output powers according to ISO 8528-1... - Page 11 WARNINGS REV.1-02/14 The installation and general warnings regarding operations are aimed achieving correct use of the machine and/or apparatus in the place where it is used as a genset and/or motor welder. - Advice to the User about the safety: + NB: The information contained in the manual can be changed without notice.
- Page 12 SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. Use only with safety clothing - Read and pay due attention It is compulsory to use the personal protection means given in equipment.
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Page 13: Gasoline Engines
INSTALLATION AND ADVICE REV.1-06/07 Check that the air gets changed completely and the hot INSTALLATION AND ADVICE BEFORE USE air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. GASOLINE ENGINES Use in open space, air swept or vent exhaust gases, which contain the deathly carbone oxyde, far from the work area. - Page 14 Installazione e dimensioni Luftzirkulation und abmessungen Installation and dimensions Instalación y dimensiones GE 4000 KDS/GS Installation et dimensions REV.0-07/14...
- Page 15 UNPACKING REV.1-02/04 NOTE + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s pack- aging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
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Page 16: Transport And Displacements Covered Units
TRANSPORT AND DISPLACEMENTS COVERED UNITS REV.2-09/11 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations. - Page 17 CTM6000 ASSEMBLY 6.11 REV.0-06/01 Note: Lift the machine and assemble the parts as shown in the drawing ATTENTION The CTM accessory cannot be removed from the machine and used separately (actioned manually or following vehicles) for the transport of loads or anyway for used different from the machine mo- vements.
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Page 18: Recommended Oil
SET-UP FOR OPERATION GE 4000 KDS/GS REV.0-07/14 LUBRICANT FUEL Please refer to the motor operating manual for the ATTENTION recommended viscosity. Oil filling and level ispections must be carried out Do not smoke or use open flames during with the engine on a flat surface: refuelling operations, in order to avoid 1. -
Page 19: Recoil Start
GE 4000 KDS/GS STARTING - STOPPING REV.0-07/14 Check daily STOPPING To stop the engine in normal conditions attend the following process: NOTE - interrupt the power source, switching off all tools connected. If a tool does not feature a po- Do not alter the primary conditions of regulation wer switch, lower the G.F.I. - Page 20 Comandi Bedienelemente Controls GE 4000 KDS/GS Commandes REV.0-07/14 Pos. Descrizione Description Description Referenzliste Presa di messa a terra Earth terminal Prise de mise à terre Erdanschluss Presa di corrente in c.a. A.C. socket Prises de courant en c.a. Steckdose AC...
- Page 21 Using the generator GE 4000 KDS/GS REV.0-07/14 THERMOPROTECTION WARNING The generator is protected against overloads by the thermoprotection (59B). It is absolutely forbidden to connect the unit When current is exceeded, the protection feature to the public mains and/or another electrical intervenes to cut off tension to the AC sockets.
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Page 22: Troubleshooting
Trouble shooting GE 4000 KDS/GS REV.0-07/14 Problem Possible cause Solution The motor does not start up, or starts 1) Lack of fuel in tank 1) Refill the tank up and then stops immediately 2) Fuel filter clogged 2) Replace 3) Air leaks in fuel system... - Page 23 MAINTENANCE REV.1-01/13 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
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Page 24: Gasoline Engine
STORAGE REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine. - Page 25 CUST OFF REV.0-06/07 Have qualified personnel disassemble the In case of necessity for first aid and fire prevention, machine and dispose of the parts, including the see page M2.5. oil, fuel, etc., in a correct manner when it is to be taken out of service.
- Page 26 Stromlaufplan Schema elettrico Electric diagram GE 4000 KDS/GS 61.2 Schemas electriques GE 4500 HBS (230Mx2 DTO Version) REV.1-05/12...
- Page 28 MOSA div. della BCS S.p.A. Viale Europa, 59 20090 Cusago (Milano) Italy Tel.+39 - 0290352.1 Fax +39 - 0290390466 www.mosa.it...
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