TMG -TC24 Product Manual
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TMG -TC24 Product Manual

24” semi automatic tire changer
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24" SEMI AUTOMATIC TIRE CHANGER
•First, we should confirm the integrity of the product before installing and debugging, to ensure that the product has not
been changed.
•The manual is a part of the product, please put it in the place where you can find it at any time.
•In the installation process, if the warning signs are damaged, contact the manufacturer in time to replace the defect.
WARNING - Risk Of Explosion. This Equipment Has Internal Arcing Or Parking Parts Which Should Not Be Exposed To
Amenable Vapors.
Do Not Use Below Garage Floor or Grade Level.
ATTENTION - Risque d,explosion. Cet d quipement possdde un arc intdrieur ou des pidces de stationnement qui ne
doivent pas dtre exposes aux vapours inflammables.
Ne pas utiliser au-dessous du plancher de garage ou niveau de grade.
WWW.TMGINDUSTRIAL.COM
PRODUCT MANUAL
MODEL:TMG-TC24
FREE:1-877-761-2819
TOLL
V2021.05.15

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Summary of Contents for TMG TMG-TC24

  • Page 1 V2021.05.15 PRODUCT MANUAL 24” SEMI AUTOMATIC TIRE CHANGER MODEL:TMG-TC24 •First, we should confirm the integrity of the product before installing and debugging, to ensure that the product has not been changed. •The manual is a part of the product, please put it in the place where you can find it at any time.
  • Page 2 GROUNDING INSTRUCTIONS 1 All grounded, cord-connected tools In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current  to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.

  • Page 3: Table Of Contents

    5 Maintenance, storage and scrap................ 17 5.1 Maintenance......................17 5.2 Storage and scrap....................19 6 Fault causes and Solutions................. 19 7 Assistant data......................21 7.1 Electrical circuit diagram..................21 7.2 Pneumatic diagram....................22 7.3 Explosion diagram....................23 8 Pneumatic assist arm(TMG-PAT24)..............32 WWW.TMGINDUSTRIAL.COM P03/32 Toll Free: 1-877-761-2819...

  • Page 4: Overview

    1 Overview 1.1 Important notes  Thank you for your purchase and use of this product. Please read the instruction carefully before installing and operating the tire, so as not to cause unnecessary damage.  Without the approval of the company, any user shall not change the parts and structure of the machine without permission.

  • Page 5: Danger Warning Signs

     when deciding to scrap equipment, to determine the total energy of all the energy to be cut off, according to the relevant laws and regulations for all non-ferrous metals and non-ferrous metal scrap processing. 1.4 Danger warning signs Figure1 1.5 Noise standard The noise of the tire changer shall be less than 70dB.

  • Page 6: Equipment Description

    2 Equipment description 2.1 Product introduction This semi-automatic tire changer is a half automatic, convenient and quick disassembly and installation of wheel size of 10” to 24”, the tire width of 4-1/2"~15 "and the diameter of the tire is 41". 2.2 Technical parameters Special points Technical parameters...
  • Page 7 2.4 Figure and part name C: inflatable gun E: hand wheel G: clamp I:changing head K: locking handle M:operating arm N: horizontal pendulum arm P:column Q: oil water separate R:tire pressing device S: tire pressure rubber T: crowbar U: tire-pressing pedal VI, V2: moving jaws pedal Y: turntable Z:reversing pedal of table!

  • Page 8: Installation And Commissioning Instructions

    3 Installation and commissioning instructions 3.1 Installation Preparation 3.1.1 Installation location installation The installation location of the machine must be in line with the standard of the  work.  The tire changer need to be installed in the main power supply and compressed air system.

  • Page 9: Precautions During Installation

    3.1.2 Installation equipment and tools Installation equipment and tools 3.1.3 Inspection products After receiving the product, please check the machine packaging,transport and wet damage phenomenon, if shipping damage or soaked by rain, please don't open the package, please contact the seller. Such as damage has been found in the packaging but still unpacked, missing pieces or some parts can not be used and accidental injury etc.,I will not bear any responsibility.
  • Page 10 the degree of tightness of the arm is not suitable, customers can adjust the tightness of the elastic nut (according to the customer's own work effect, can not adjust)  The fourth step: as shown in the figure 6-c, ensure the machine source and compressed air system is connected.

  • Page 11: Commissioning And Debugging

    3.3.2 Check the project table after installation Inspection item Remarks Whether the power supply voltage is consistent with the requirements of the Whether the components are installed correctly Whether the bolts, screws, nuts are tightened Note: Please fill in the inspection item list after the installation is finished. 3.4 Commissioning and debugging Commissioning ...
  • Page 12 Debugging Step 1: turn on the power and gas supply, step the pedal (Z), turntable (Y) should be clockwise. Raise the pedal (Z), the turntable (Y) should be anti-clockwise rotation. (If the turntable is opposite to the specified rotation direction, the position of the two lines in the three-phase plug should exchange position.) step 2(U), start the pressing-tire spade device (R);...

  • Page 13: Operation Declaration

    4 Operation declaration 4.1 Operating notes  Check the connection of air pipe is in place, ensure that no air leakage, ensure the operation space to meet the requirements, then start work.  Before any operation, the gas in the tire is needed to be released , and the balance block of the tire balancing device is removed.
  • Page 14 about 2-3cm, (Note: the pressing-tire spade is to be placed on the wheel rather than the rim).  As shown in Figure 9, step on the pedal (U) and start the tire pressing device. When the tire pressure shovel completed operation or the wheel edge goes away from the rim, release the pedal.
  • Page 15 clockwise, until the tire is completely removed from the wheel rim by the crowbar (T).(when the rotating wheel is running, the other parts of the body should be as far away as the moving parts, so as not to be injured). Figure 11 4.2.3 Tire mounting ...
  • Page 16 4.2.4 Air inflation  Note: the pneumatic operation of the tire must be very carefully, strictly according to the following instructions for operation, if the tire suddenly burst,  the design and structure of semi-auto tire changer is not able to protect the operator's personal safety (or anything in the vicinity of the machine.

  • Page 17: Maintenance, Storage And Scrap

    5 Maintenance, storage and scrap 5.1 Maintenance 5.1.1 Maintenance  Prohibit unauthorized personnel for maintenance operation. To extend the service life of the tire changer, maintenance should be performed according to the requirements of the manual. If the machine is not maintained regularly, the operation and reliability can not be guaranteed, and even cause danger to the operator or the people in the vicinity of the machine.
  • Page 18 opening or closure of the clamps(G), follow the following steps: first, unscrew the 4 screws on the side of the box, remove the left side protective plate on the tire changer. Second, in the pedal (VI, V2) system which controls the opening or closure of the clamps(G), unscrew silencer.

  • Page 19: Storage And Scrap

    5.2 Storage and scrap Storage  If you want a long time storage of machine, please disconnect all the energy supply, and lubricate the skidway of the clamps on the turntable to prevent oxidation. Scrap  In accordance with the law of the metal and nonmetal for scrap processing. In the specified place release the oil inside the machine.
  • Page 20 Working head can Lock plate adjustment is not Adjust or replace the locking touch the rim correct or faulty plate Working head screw loose Tighten screws The pedal is not Return spring has trouble Replace return spring located at work To clean or replace the Muffler blockage Operating difficulties of...

  • Page 21: Assistant Data

    7 Assistant data Electrical circuit diagram Electrical Parts List Specifications and Name Qty. Remarks models AC 120V 60Hz Motor 12.5Amp Pedal HZ58-16 Exchange 16A 600V Switch Connection 3*2.08 ㎜² Line (14AWG) Line: 3*2.08mm²(14AWG) WWW.TMGINDUSTRIAL.COM P21/32 Toll Free: 1-877-761-2819...

  • Page 22: Pneumatic Diagram

    7.2 Pneumatic diagram WWW.TMGINDUSTRIAL.COM P22/32 Toll Free: 1-877-761-2819...

  • Page 23: Explosion Diagram

    7.3 Explosion diagram WWW.TMGINDUSTRIAL.COM P23/32 Toll Free: 1-877-761-2819...
  • Page 24 ITEM# PART # DESCRIPTION 6201000 Body weld assembly 8803000 Swing arm assembly 6208000 Pedal assembly 6207000 Gearbox assembly 8514000 Bead breaker assembly 8806000 Rotate union assembly 6206000 Turntable assembly 6205100 Bead breaker cylinder assembly 6201013 Side panel 6202007 Inflation gun 8801013 Air regulator assembly 6208007...
  • Page 25 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION 8803000 Swing arm weld 2-12 8803203 Knob 5753201 Mounting bar 2-13 8803005 Swing arm cover Arm locking handle 5753202 Mounting head 2-14 8803100 weld 8803207 Shock absorber 2-15 8803103 Arm locking handle 8803206 Shock ring 2-16...
  • Page 26 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION Nut M10 131000 Pedal mounting plate 3-16 GB/T 889.1 Pin 2x32 GB/T 93 Spring washer 5 3-17 GB/T 91 Spring GB/T 93 Spring washer 10 3-18 6208006 Pedal GB/T 889.1 Nut M5 3-19 6208011 Set-screw M6x10...
  • Page 27 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION 6207001 6207002 Upper gearbox housing 4-10 Lower gearbox housing 6207003 6207004 Spindle 4-11 Belt pulley 6207012 6207005 Bearing 4-12 Disk key 6207006 8503017 Worm 4-13 Washer 6207011 8807013-565 Bearing 4-14 Mounting plate 620700 6207013 Worm screw...
  • Page 28 ITEM# PART # DESCRIPTION Bead break arm weld 8514300 Bead break shoe weld 8514200 Washer 16 GB/T 97.1 GB/T 889.1 Nut M16 Spacer 8514307 Handle cover 8514306 Spring 8808028 Seeder ring 34 GB/T 894.1 WWW.TMGINDUSTRIAL.COM P28/32 Toll Free: 1-877-761-2819...
  • Page 29 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION Rotate union (inside) 8809001 8809005 O-ring Union 8809003 8809004 Rotate union (outside) 8809002 WWW.TMGINDUSTRIAL.COM P29/32 Toll Free: 1-877-761-2819...
  • Page 30 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION 6204100 6206201 Turntable weld Cylinder assembly 6206400 GB/T 97.1 Slide Washer 12 6206600 GB/T 93 Connecting plate 7-10 Spring washer 12 6206300 GB/T 70.1 Cylinder bracket 7-11 Screw M12x30 6206003 GB/T 5718 Slide plate 7-12 Bolt M12x90...
  • Page 31 ITEM# PART # DESCRIPTION ITEM# PART # DESCRIPTION Cylinder body O-ring 6205001 6205007 Union 8-10 Nut M6 8805025 GB/T 889.1 Screw M6x16 8-11 Nut M16 GB/T 70.1 GB/T 889.1 6205300 Cylinder housing 8-12 6205008 Y-ring Spacer 8-13 Piston 8805011 6205006 O-ring 8-14 Shaft for cylinder...

  • Page 32: Pneumatic Assist Arm(Tmg-Pat24)

    TMG-PAT24 Pneumatic Assist Arm (TMG-PAT24) include TIRE-PRESSING BLOCK, TIRE-LIFTING DISC, it can easily dismount Run-flat and Low-profile tires, practical and saving space WWW.TMGINDUSTRIAL.COM P32/32 Toll Free: 1-877-761-2819...

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Tmg-pat24

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