CONTENTS OPTIFLEX 2200 C 1 Introduction 1.1 Scope of the document..................... 4 1.2 Revision history ........................ 4 1.3 Device description ......................5 1.4 Related documentation ....................5 1.5 Terms and definitions....................... 6 2 System description 2.1 Peripheral equipment ...................... 7 2.2 Software for use with the device ..................
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CONTENTS OPTIFLEX 2200 C 8.5 Calibration procedure ....................22 8.5.1 General notes........................22 8.5.2 Current output check ......................23 8.5.3 Measuring range check (in process conditions) ..............24 8.6 Troubleshooting......................25 8.7 Returning the device to the manufacturer..............25 8.7.1 General information......................25 8.7.2 Form (for copying) to accompany a returned device............
INTRODUCTION OPTIFLEX 2200 C 1.1 Scope of the document This document supplies functional safety data about the device. This data agrees with the IEC 61508 standard. WARNING! The data in this supplement only contains the data applicable to the SIL approval. The technical data for the standard version in the handbook (document [N1]) shall be valid in its current version, provided that it is not rendered invalid or replaced by this supplement.
INTRODUCTION OPTIFLEX 2200 C 1.3 Device description This device is a 2-wire level transmitter that uses TDR (Time Domain Reflectometry) / Guided Radar technology. It measures the distance of liquids, liquid gases, pastes, powders, slurries and granular products. Measurements are given through a 4...20 mA current output and can be displayed via a DTM (device type manager) for remote communication or an integrated display screen with wizard- driven set-up and online help functions.
INTRODUCTION OPTIFLEX 2200 C 1.5 Terms and definitions Diagnostic Coverage of dangerous failures Firmware Software embedded in the device. Failure In Time (1×10 failures per hour) FMEDA Failure Modes, Effects and Diagnostics Analysis Hardware Fault Tolerance High demand or Where the frequency of demands for operation made on a safety-related system...
SYSTEM DESCRIPTION OPTIFLEX 2200 C 2.1 Peripheral equipment You can use the device with the equipment that follows: • A logic solver that can read 4...20 mA current input and low error alarm signals • A PC or workstation (this is used only to change parameters) ®...
INSTALLATION OPTIFLEX 2200 C WARNING! If the device is to agree with the requirements for functional safety given in IEC 61508, you must obey the installation instructions given in the handbook (document [N1]). The device must be installed by approved personnel.
ELECTRICAL CONNECTION OPTIFLEX 2200 C DANGER! If the device is for use in potentially explosive atmospheres, you must obey the electrical connection instructions given in the supplementary instructions for ATEX applications (document [N5]). We recommend that you use a galvanically-isolated power supply.
START-UP OPTIFLEX 2200 C 5.1 General notes DANGER! Make sure that the device and the installation agree with the requirements of the Ex certificate of compliance. For more data, refer to the supplementary instructions for Ex approvals. DANGER! Before you energize the device, make sure that the polarity and the supply voltage are correct.
SPECIFICATION OF SAFETY FUNCTION OPTIFLEX 2200 C 6.1 Preliminary requirements WARNING! The data in this supplement only contains the data applicable to the SIL approval. The technical data for the standard version in the handbook (document [N1]) shall be valid in its current version, provided that it is not rendered invalid or replaced by this supplement.
SPECIFICATION OF SAFETY FUNCTION OPTIFLEX 2200 C 6.2.3 Safety function characteristics The safety function uses only a 4...20 mA analog output signal to measure the level and give the device status. The analog output signal has an accuracy of ±2.5% of the 4...20 mA range.
OPERATION OPTIFLEX 2200 C 7.1 Conditions of use WARNING! Only approved personnel can change device settings. Keep a report of changes to the device settings. These reports must include the date, the menu item (e.g. 2.3.1 TANK HEIGHT), the old parameter and the new parameter.
OPERATION OPTIFLEX 2200 C 7.3 Operation mode In operational conditions, the device continuously measures the distance between the tank connecting flange face / thread stop and the surface of the product. The operation mode of the device is shown in the flow chart that follows:...
OPERATION OPTIFLEX 2200 C Error mode state Current output (error value) Is the current output setting correct? No. The current output setting is incorrect. Yes. The current output setting is correct. Is a new correct measurement available? No. A correct measurement is not available.
OPERATION OPTIFLEX 2200 C 7.5 User parameters INFORMATION! If you change a parameter in one or more of the menu items that follow, this will have an effect on the safety function. 7.5.1 Limits for supervisor menu functions related to probe configuration...
OPERATION OPTIFLEX 2200 C 7.5.2 Limits for supervisor menu functions related to device configuration CAUTION! 2.6.1 HART ADDRESS is set to "0". If it is not set to "0", the safety function will not operate • correctly. 2.4.2 RANGE I is set to "4-20 / 3.6E" or "3.8-20.5 / 3.6E". If the error signal is set to "22 mA" or •...
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OPERATION OPTIFLEX 2200 C Menu Function Function description Selection list Default value and comments 2.5.9 HART ® min-max: Any HART address more ADDRESS 0…15 Do not change. Do not change. Do not change. Do not change. ® than 0 will activate HART multidrop mode.
SERVICE OPTIFLEX 2200 C 8.1 Periodic maintenance You must obey the maintenance instructions given in the handbook (document [N1]). 8.2 Keep the device clean For more data, refer to “Service” in the handbook (document [N1]). 8.3 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty.
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SERVICE OPTIFLEX 2200 C Equipment needed: • Device with the integrated display option • Process measurement and device configuration software (e.g. the DTM for PACTware™), if the device does not have the integrated display option • Ammeter • Reference device: an approved level meter or indicator Do a check of the 4 mA and the 20 mA settings: •...
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SERVICE OPTIFLEX 2200 C Make sure that this menu item is set to 0 0 0 0 . If the value is not set to 0 0 0 0 , the safety function will not operate correctly. Do a check of the low error alarm signal: •...
SERVICE OPTIFLEX 2200 C 8.5 Calibration procedure 8.5.1 General notes If the probe is not in the same customer order as the signal converter, it is necessary to calibrate the device. Equipment needed • A device with the integrated display option.
SERVICE OPTIFLEX 2200 C 8.5.2 Current output check Do a check of the current output value: 4 mA • Energize the device. • Enter the Supervisor menu. • Push [> > > > ], [ ] and [> > > > ] to go to menu item 2.2.1 SET OUTPUT. Push [> > > > ] and then push [ ] or [ ] to move up or down the list to set the output to 4 mA.
SERVICE OPTIFLEX 2200 C 8.5.3 Measuring range check (in process conditions) The complete device (the signal converter, the process connection and the probe) is installed on the tank in process conditions. We recommend that you use this procedure to do a measuring range check.
SERVICE OPTIFLEX 2200 C 8.6 Troubleshooting INFORMATION! • Modifications to the device are not permitted. Only approved personnel can repair the device. • If you find a problem, please contact your local representative. If the device must go back to the manufacturer, refer to "Returning the device to the manufacturer"...
SERVICE OPTIFLEX 2200 C 8.7.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no. or serial no.: The device has been operated with the following medium: This medium is: radioactive...
TECHNICAL DATA OPTIFLEX 2200 C 9.1 General notes The device agrees with these conditions in the IEC 61508 standard: Condition Description The device operates in high The device continuously measures the distance to the surface of the demand or continuous mode of product in the tank.
TECHNICAL DATA OPTIFLEX 2200 C 9.3 Characteristics for the device safety function Version Non-Ex / Ex i Ex d Firmware version Converter: 1.08.04; Sensor: 1.22.03 Board version Converter: 4000342401O; Converter: 4000342401O; Sensor: 4000357001V Sensor: 4000357001V Ex d barrier: 4000512701H Systematic capability...
TECHNICAL DATA OPTIFLEX 2200 C 9.4 SIL-specific technical data INFORMATION! This data is for SIL-approved devices only. For more data about device characteristics and performance, refer to Technical data in the technical datasheet, quick start or handbook “ ” (document [N1]).
APPENDIX OPTIFLEX 2200 C 10.1 Start-up report WARNING! Complete the start-up checklist before you energize the device. Please complete this start-up checklist and return it to the manufacturer. Are the polarity and the supply voltage correct? Ex-approved devices only: does the device and the installation agrees with the...
APPENDIX OPTIFLEX 2200 C 10.2 Proof test report form (for copying) CAUTION! Complete the report form that follows when you do a proof test. Proof tests For more data, refer to on page 19. Recorded by: Date: Unique device ID (e.g. serial number):...
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NOTES OPTIFLEX 2200 C 01/2015 - 4000738604 - AD SIL OPTIFLEX 2200 R04 en www.krohne.com...
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NOTES OPTIFLEX 2200 C www.krohne.com 01/2015 - 4000738604 - AD SIL OPTIFLEX 2200 R04 en...
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NOTES OPTIFLEX 2200 C 01/2015 - 4000738604 - AD SIL OPTIFLEX 2200 R04 en www.krohne.com...
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Measuring systems for the marine industry Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.:+49 203 301 0 Fax:+49 203 301 103 89 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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