Sinclair STHERM SHP-140ICA Service And Installation Manual
Split air to water heat pumps
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Also See for STHERM SHP-140ICA:
- Control and operation manual (68 pages) ,
- Owner's manual (40 pages)
Related Manuals for Sinclair STHERM SHP-140ICA
Summary of Contents for Sinclair STHERM SHP-140ICA
- Page 1 SERVICE AND INSTALLATION MANUAL SPLIT AIR TO WATER HEAT PUMPS SHP-140ICA+SHP-140ECA H E A T P U M P S...
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Page 3: Table Of Contents
Contents General information ............................3 Used symbols ..............................4 CE marking..............................4 Mark of Quality ..............................4 Safety precautions and instructions ........................5 Basic information ..............................8 Introduction..............................8 Product presentation ............................8 Principle of operation ............................ 10 Operation range ............................11 Basic functions .............................. - Page 4 Place of installation ............................31 Indoor unit ..............................31 Outdoor unit ..............................32 Outdoor unit foundation ..........................33 Water connection .............................. 34 Basic diagrams of water connections ......................35 Refrigerant pipe connection ..........................39 Electric components ............................40 General information ............................40 Installation instructions ..........................
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Page 5: General Information
Operation of SINCLAIR S-THERM+ heat pump system is thus much more stable. High temperature heat pump SINCLAIR S-THERM+ and its control unit was designed as a complex system providing efficient management of thermal energy to guarantee balanced and efficient operation of a house, inclusive integration of solar cells as a additional source of thermal energy and a possibility for swimming pool heating. -
Page 6: Used Symbols
Used symbols Icon Meaning Prohibition. Subject of prohibition is indicated next to the icon. Mandatory action. Indicated action must be done. CAUTION (incl. WARNING) Follow given instructions. CE marking CE marking confirms that heat pump complies with basic requirements of the following European Council regulations: ... -
Page 7: Safety Precautions And Instructions
Safety precautions and instructions During the installation of S-THERM+ heat pump respect the following safety precautions and regulations: Read carefully this service manual. Execute only activities, described in this service manual. Qualified persons Product positioning, its installation and commissioning can be done only by trained person, working in compliance with all actual standards and regulations and in accordance with all instructions in operation and service manual. - Page 8 Before disposal of the heat pump, refrigerant must be completely drained out through maintenance valves into a suitable container. During maintenance work charge new refrigerant only through maintenance valves. If system is charged with an alternative approved refrigerant different from R407 C, which is recommended by the manufacturer, this will void the warranty, and safe operation of the unit cannot be granted.
- Page 9 Installation Meaning The unit MUST NOT be installed near flammable gases. If there comes to a gas leak, there is a danger of fire. Place of installation Ensure the installation place is strong enough, otherwise the unit can tilt or fall down Unit safe positioning Ensure the power supply is equipped with a circuit breaker, otherwise...
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Page 10: Basic Information
Basic information Introduction ♦ Thank you for the confidence in S-therm+ products and for your decision to choose and buy the heat pump S-therm+. ♦ This manuals contains necessary information related to the installation, adjustment, operation and maintenance of this unit. Please read the manual before you start installation and operation of the unit. ♦... - Page 11 Heat pump characteristic includes: Pleasant and clean appearance Embedded high efficiency circulation pump for heat circuit EVI scroll compressor Cooling function 5 years warranty for heat pump set (indoor and outdoor unit) Bivalent source of electric energy ...
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Page 12: Principle Of Operation
Principle of operation Operation cycle of main branch (black color): 1) Compressor sucks refrigerant vapors from evaporator and compresses these to the condensation pressure. During this cycle vapors become warm. 2) Pressurized refrigerant vapors pass into a condenser, where they condensate (they transfer the heat into the water circuit). -
Page 13: Operation Range
Operation range Compared with systems with standard compressors, using EVI scroll compressor of equivalent performance brings the following advantages: ♦ Increase of performance Thanks to the additional cooling down, higher evaporation efficiency is reached and required performance of compressor can be decreased proportionally to the evaporator gain increase. ♦... -
Page 14: Evaporator Defrosting
Evaporator defrosting Due to very low temperature of refrigerant on evaporator input, ice is forming gradually during the operation on evaporator fins and this causes decrease of heat exchange between evaporator surface and the air. This function of heat pump enables manual start of evaporator defrosting, even in the situation when not all conditions for automatic evaporator defrosting were met. -
Page 15: Product Appearance
Product appearance SHP-140ICA... -
Page 16: Specifications
Specifications Below given values are only informative . Actual specifications can be found on nameplate of the unit. Heat pump system can be operated under all rates of electric energy consumption . Outdoor unit SHP - 140ECA Model SHP - 140ICA Indoor unit Capacity* 14,18... - Page 17 Outdoor unit SHP-140ECA Model Indoor unit SHP-140ICA Outdoor unit dimensions (w*d*h) 1168x1066x1195 Indoor unit dimensions (w*d*h) 597x596x991 Outdoor unit weight Indoor unit weight Acoustic power level L outdoor unit 60,3 Acoustic power level L indoor unit 55,4 Acoustic pressure level L indoor unit v 1 m 41,2 Acoustic pressure level L...
- Page 18 CAPACITY SPECIFICATIONS CAPACITY SPECIFICATIONS Ambient temperature (A) / Output water temperature (W) (°C) * SHP - 140 Model Corrected heating capacity (kW) 14, 17 Effective electric power input (kW) 3, 10 A7/W35 4, 56 Heating COP (-) 8,78 Corrected heating capacity (kW) Effective electric power input (kW) 2,29 A2/W35...
- Page 19 Views Indoor unit...
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Page 20: Unit Description
Unit description Indoor unit Secondary circuit - water Primary circuit - refrigerant Panel with display Base Covers... -
Page 21: Outdoor Unit
Outdoor unit Fan with motor Feet Evaporator with casing... -
Page 22: Dimensions
Dimensions Indoor unit: SHP-140ICA... -
Page 23: Refrigerant Circuit Diagram
Refrigerant circuit diagram Heating mode... - Page 24 7.5. Základní komponenty 7.5.1. SHP-140ICA Příslušenství: 8 ks teplotních čidel...
- Page 25 SHP-140ECA Fan with motor and grill Electric box Electric regulation valve Evaporator...
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Page 26: Parts Of The Unit (Components)
Parts of the unit (components) Parts list Indoor unit Type Details Compressor (SHP-180IRC) ZW61KSE‐TFP‐542 380V~, 50 Hz, R407C Compressor (SHP-140IRC) ZH13KVE-TFD (3 phase) 380V~, 50 Hz, R407C SHF‐20A‐46 AC220‐240V, 50/60Hz, 4,5/3,5W 4-way valve Plate exchanger (condenser) GAL10-CMF (liquid nozzle 25 mm) Liquid separator SHP-05/S22 Electric bivalence... -
Page 27: Compressor
1) Compressor In order to have more efficient operation, EVI scroll compressors are equipped with input for gas injection. Higher efficiency can be reached by using cooling circuit. Thus can the performance and efficiency of system be increased. As a result, we get higher compress ratio. Heat pump model SHP-140ICA Compressor model... -
Page 28: Circulation Pump
3) Circulation pump Wet-motor circulation pump with thread or flange connection motor nd automatic performance adaptation. Seal less type circulation pump, electronic Type: STRATOS Para 25/1-8 Maximum discharge: 8 m Max. flow: 7,5 m Max. operation pressure: 6 bar Nominal capacity: 100 W Speed: 1400-3700 rev/min Consumption: 8-140 W Current at 1~230 V: 0,09-1,30 A... -
Page 29: Electric Heater
5) Electric heater Electric heater 3 kW used in all models. Electrical connection Two thermal fuses located in the holes. 3-phase power supply: 380V/3P/50Hz 6) Liquid separator Liquid separator located on the compressor suction side prevents liquid refrigerant entering into compressor crankcase from suction pipe and formation of liquid shock. -
Page 30: Transportation
Transportation 1) Heat pump is delivered on a palette in upright position and in 2 cardboards. a) Indoor unit on palette and packed in a protective foil. b) Outdoor unit fan in cardboard on palette . 2) It is recommended to transport the indoor unit on a suitable cart. 3) Please check the path of transportation and ensure there are no obstacles preventing transport of the unit inclusive packing. -
Page 31: Assembling Of Outdoor Unit
Assembling of outdoor unit Outdoor unit is packed in two cardboards. Assembling sequence: 1) Take evaporator out from the cardboard. 2) Fix the feet with screws. Solder expansion valve Emerson and non-return valve as indicated on the diagram below. (isolate the main body of the check valve and expansion valve agains heat from soldering) Connect electric wires. -
Page 32: Place Of Installation
Place of installation Indoor unit 1) Unit can be installed in the interior on a dry place, where it is permanently protected against frost and where the temperature range is from 7°C to 25°C (e.g. veranda, cellar, service or technical room), or on any other place which is clean, bright and has a good ventilation. -
Page 33: Outdoor Unit
Outdoor unit Danger of corrosion damage! Caution! Etching vapors (e.g. methane) can cause the corrosion of outdoor unit. Do not install the outdoor unit close to stables and liquid manure sinks. Danger of injury due to ice formation! Danger! The air coming out from the outdoor unit is colder than outdoor temperature. -
Page 34: Outdoor Unit Foundation
Outdoor unit foundation 1) Prepare a foundation for outdoor unit installation. 2) Build concrete pillars, where feet of the outdoor unit will stand. Respect all principles for construction work and security. 3) Lay a drainage hose for condensate drainage and cover with gravel to the height of about 200 mm. 4) Lay copper piping and communication cables in a protective tube into the requested place and positioning. -
Page 35: Water Connection
Water connection Heat pump is determined to be connected to a closed system of central heating. In order to guarantee fault-free operation, central heating installation must be made by authorized specialized persons and in accordance with corresponding standards and rules. ... -
Page 36: Basic Diagrams Of Water Connections
Basic diagrams of water connections Install hydraulic components according to the local requirements analogically to the following examples of hydraulic diagram. (This example of hydraulic diagram does not contain all closing and safety parts, necessary for professional installation.) Version 1: Heat Pump with a Combined stainless flow water heater for DHW located in buffer tank for water for heating circuit. - Page 37 - very compact (we will deliver). The possibility to connect a solar exchanger. b) Small Sinclair heat pump for independent DHW heating either with solar heating or without this. c) Pump Grundfos for water circulation in radiators (if heating with radiators is installed).
- Page 38 Version 3: Heat Pump with two Separate tanks System consists of accumulation tank for heating system without the possibility of connecting to a solar heating connected with DHW tank with or without the possibility of connecting to a solar water heating. a) Simple buffer tank for heat pump for heating water circuit with the volume of 400, 500, 600L in PU foam insulation - very compact (we will deliver).
- Page 39 Danger of damage caused by overpressure in heating circuit! Caution! Overpressure can be created in heating circuit during operation. Standard EN 12828 requires the installation of the following components to the heating system: Filling valve for filling and draining water to/from heating system (installed in the equipment during manufacturing).
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Page 40: Refrigerant Pipe Connection
Refrigerant pipe connection Installation can be done only by a qualified specialist! 1) During refrigerant pipe connection follow dimensions and connections drawings 2) Work in compliance with valid standards and regulations. 3) In order to prevent noise transfer, follow these instructions: ... -
Page 41: Electric Components
Electric components General information Danger of electric shock Danger! Before starting electric installation work, disconnect always power supply for all circuits. Check there is no voltage present. Ensure the power supply is protected against unintentional switch on. Danger of death by electric shock! Danger! As a result of some electrostatic discharge processes on the fan motor of outdoor unit, touching some parts... -
Page 42: Installation Instructions
Installation instructions Necessary cross-sections of wires must be determined according to the values given in specification for maximal rated performance. In any case take into consideration real conditions on the installation place. Heat pump system must be connected with fixed power supply line. ... -
Page 43: Wiring Diagram
Wiring diagram Complete electric wiring diagram... -
Page 44: Power Supply
Power supply This is the heat pump wiring diagram at the time of delivery. Connect this power supply to the main power supply. Protection – 16 A type C Power supply terminal board Communication cables Recommendation for indoor and outdoor connections: Input connections indoor/outdoor unit - RG-CYKY 4x1,5 mm Communication connections indoor/outdoor unit - Step motor of expansion valve - KV J-Y/St/Y 4x2x0,8 mm2... - Page 45 (PH is not used) Terminal board for connecting outdoor unit Terminal board for connecting temperature sensors...
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Page 46: First Operation Start
Commissioning Danger of injury when touching hot and cold parts of the unit! Danger! Heat pump system can be put into operation only after assembling all parts of casing and after completing the heating circuit with all its components necessary for operation. Before putting into operation, fill in the protocol related to putting into operation. -
Page 47: Adjustable Functions
Adjustable functions With the help of control panel it is possible to set the following additional functions and to adjust the heating system to the conditions on the installation place, or to the demands from the side of provider. User interface and heat pump adjustments are divide into three levels: ... -
Page 48: Service And Maintenance
Service and maintenance Checks In order to guarantee safe and reliable operation, we strongly recommend to provide a qualified servicing of your heat pump. Danger of injury and material damage as a result of ignored and unqualified inspections and maintenance! Danger! Inspection and maintenance can be done only by qualified service engineers. - Page 49 Outdoor unit In order to guarantee all functions of S-THERM+ heat pump and unmodified state of approved serial product, only original spare parts can be used for maintenance and service work! List of original spare parts can be found in appendix. a) Check if there is no dirt in heat exchanger air/refrigerant and clean if necessary.
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Page 50: Troubleshooting
Troubleshooting Danger of injury and material damage as a result of unqualified problem solving and troubleshooting! Danger! System diagnostics and troubleshooting can be done only by a service engineer. Provide these tasks in a professional way. In case of heat pump fault which cannot be solved immediately, it is necessary to know the message (error code) which is on the display;... -
Page 51: Recycling And Disposal
Recycling and disposal Heat pump system and all parts of accessories and transport packing are made mostly from materials which can be recycled and should not be disposed as a domestic waste. Danger to environment in case of unqualified disposal! Caution! Unqualified disposal of refrigerant can cause environment pollution. -
Page 52: Warranty Terms And Conditions
Warranty terms and conditions: Manufacturer provides product warranty under terms and conditions, which are stated in the Warranty certificate. Warranty certificate forms an integral part of product delivery and is valid under the condition that all data are filled in. Warranty time is 5 years for indoor and outdoor unit from the date of the heat pump first installation. -
Page 53: Warning
APPENDIX: Refrigerant material safety data sheet R 407C Safety data sheet reworked according to the ANNEX I of Commission Regulation (EU) No 453/2010. SECTION 1: Identification of the substance/mixture Chemical name / Synonym: R 407C / Klea 66 / AC 9000 Trade name: R 407C Usage:... - Page 54 Classification of components according to the criteria in Regulation (EC) No 1272/2008 [CLP/GHS]: Classification according to the EC Number Concentration Registry Component name criteria in Regulation (EC) No (EINECS) [% hm.] Number 1272/2008 [CLP/GHS] 811-97-2 213-377-0 1,1,1,2-tetrafluorethane (R 134a) 50 - 54 Gas under pressure, H 280 354-33-6 206-557-8...
- Page 55 Environmental precautions: If possible, stop product release. Prohibit release into the environment - drainage, surface water and soil. Using appropriate method enclose the place of release and prohibit expansion (e.g. floating barrages etc.). Leaking gas/vapor/fog spray with water stream. Disposal instructions: Provide sufficient ventilation.
- Page 56 Exposure limitation: Persons: When working with refrigerant, have always breathing mask with proper filter in ready position. Use self-contained breathing apparatus always when entering area with stored refrigerant and do not take off, until you are sure the air in the area is clean. Always use personal protective equipment and respect general rules for work with chemical substances.
- Page 57 SECTION 12: Ecological information Toxicity: Acute toxicity for aquatic organism* LC50, fish: 450 mg/l exposure 96 hours (Oncorhynchus mykiss) EC50, daphnia: 980 mg/l exposure 48 hours (Daphnia magna) EC50, algae: not available EC10, bacteria: > 730 mg/l exposure 6 hours (increase Ps.
- Page 58 SECTION 15: Regulatory information Related regulations: Act no. 356/2003 Coll., in the wording of later regulations and on an amendment to certain other acts Act no. 258/2000 Coll., in the wording of later regulations and on amendments to other acts Act no.
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Page 59: Resistance Table Of Temperature Sensors
Resistance table of temperature sensors Table temperature/resistance for NTC CAREL sensors 10kΩ Resistance Resistance Resistance Temp. Temp. Temp. Max. Std. Min. Max. Std. Min. Max. Std. Min. °C kΩ kΩ kΩ °C kΩ kΩ kΩ °C kΩ kΩ kΩ 344,40 329,20 314,70 26,64... - Page 60 Table temperature/resistance for NTC CAREL sensors 50kΩ °C Tolerance Min. resistance Max. resistance % Tolerance Temperature Typical resistance °C kΩ kΩ kΩ Min. Max. Min. Max. 1630,77 1559,17 1705,49 -4,39 4,58 0,66 -0,69 1178,11 1130,05 1228,08 -4,08 4,24 0,64 -0,66 860,97 828,44 894,68...
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Page 61: Commissioning Protocol - Handover Protocol
NEPA, SPOL. S R.O., PURKYŇOVA 45, 612 00 BRNO TEL: +420 800 100 285, FAX: +420 541 590 124 www.nepa.cz, tepelnacerpadla@nepa.cz COMMISSIONING PROTOCOL - HANDOVER PROTOCOL After Heat Pump installation please fill in this protocol and send latest within 14 days to the address: Nepa spol. - Page 62 SINCLAIR CORPORATION Ltd. 1-4 Argyll St. London W1F 7LD Great Britain www.sinclair-world.com This product was manufactured in China (Made in China). REPRESENTATIVE SINCLAIR EUROPE spol. s r.o. Purkynova 45 612 00 Brno Czech Republic TECHNICAL SUPPORT NEPA spol. s r.o. Purkynova 45...