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Summary of Contents for Sym Symphony cargo AY05W9-EU Series
- Page 1 SANYANG MOTOR CO .,LTD. 3 CHUNG HUA ROAD HUKOU HSINCHU TAIWAN,R.O.C. TEL:886-3-598-1911 FAX:886-3-598-1844 E-mail:SERVICE@sym.com.tw http://www.sym.com.tw Owner’s Manual AY12WA-EU SERIES AY05W9-EU SERIES...
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Page 2: Table Of Contents
1. CONTENTS 1. Contents ........................1 2. Control location ......................3 3. Before riding ........................4 4. Safe riding ........................4 5. Driving ........................... 5 6. Use genuine spare parts ....................5 7. Use of each component ....................6 Gauges .......................... 6 Operation of ignition switch .................... - Page 3 1. CONTENTS Checking for fuel leakage .................... 20 Checking the lubrication of body’s various mechanisms ..........20 Checking the spark plug ....................20 Checking the air cleaner ....................20 11. When there is an abnormal condition or a trouble ............21 Diagnosis when engine does not start .................
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Page 4: Control Location
2.CONTROL LOCATION MODEL:AY12WA-EU AY05W9-EU (SYMPHONY CARGO 125i 50) Helmet hook Front light/ Storage box Position light Front turn signal light Air Cleaner Side stand Engine number Fuel tank cap Frame number Ignition switch Tail/Stop light Battery Main stand Oil level High&... -
Page 5: Before Riding
2. BEFORE RIDING This manual describes the correct usage of this scooter including safety riding, simple inspection methods and so on. For a more comfortable and safety riding, please read this manual carefully. For your benefit, please ask your SANYANG dealer the operating manual and carefully read the following: ... -
Page 6: Driving
Also, it may result in unexpected troubles and lower the scooter’s performance. Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service life. -
Page 7: Use Of Each Component
6. USE OF EACH COMPONENT (The following is SYM 4 stroke air-cooling125c.c. scooter’s basic operation, and they could vary from different individual models. Please consult the end of this manual.) §GAUGES § The panel figure for speedometer may vary from model to model, but the location usually are the same. -
Page 8: Operation Of Ignition Switch
§OPERATION OF IGNITION SWITCH § IGNITION SWITCH “ON” position: Engine can be started in this position. Ignition switch key can not be removed. “OFF” position: Engine is shut off and can not be started in this position . ... - Page 9 Electrical starter button this is a starting motor button(switch) for engine starting. With the main switch “on”, press this button while holding the front or rear brake lever will start the engine. CAUTION: Release this button immediately after engine has been starter, and never press the button again to avoid damaging the engine.
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Page 10: Storage Box
Horn Switch Press this button down when ignition switch is in the “ON” position, the horn will sound. Turn Signal Switch Turn signal lights are used when turning left/right or changing lane. Turn ignition switch to the “ON” position, and slide the turn signal switch to left or right . Then, the turn signal lights will flash. -
Page 11: Safety Helmet Hook
§SAFETY HELMET HOOK§ Stop the scooter, and hook the safety helmet chin Hook belt the hook. CAUTION: Do not hang the safety helmet onto this hook when riding to avoid damaging motorcycle and loosing safety helmet’s function. § §... -
Page 12: Important Points And Cautions For Starting Engine
7. IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE CAUTION: Please check the oil and fuel volume are adequate or not before starting the engine. To start the engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the motorcycle from moving forward suddenly. -
Page 13: The Best Way To Drive Off
8. THE BEST WAY TO DRIVE OFF Turn on the turn signal light before moving, and make sure no vehicle is coming from behind. Then, drive off. §THE CONTROL OF THROTTLE VALVE HANDLE § Acceleration : To increase speed. When riding on an inclined road, turn the throttle valve handle slowly to allow the engine to output its power. -
Page 14: Inspection And Maintenance Before Riding
Do the previous troubles still exist? CAUTION: If any problem founded during routine inspection, correct the problem before using the motorcycle again, have your motorcycle checked and repaired by the “SYM dealer or authorized service personnel” if necessary. §ENGINE OIL INSPECTION AND CHANGE §... -
Page 15: Fuel Inspection
Install the drain bolt and tighten it. Fill new transmission oil 170c.c.), and install the infusion bolt and tighten it. (make sure that bolts are tightened and check that there’s no leakage.) Recommend Oil: Genuine SYM HYPOLD GEAR OIL (SAE 85W-140). -
Page 16: Inspection And Adjustment Of Brake Free Play
§INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY§ INSPECTION: (Brake lever free play must be checked with the engine shut off.) Brake lever and pedal free play for front and rear wheels. ◆If checking the hand-braking lever for front wheels, its free play (the stroke of hand-braking lever from no braking to initial braking) should be 10~20mm. - Page 17 Screw （Replenishment of front wheel brake fluid） Master 1.Loosen the screws and remove the master cylinder cover. cylinder cover 2.Wipe clean foreign materials, dirt around the reservoir, being Diaphragm careful not to let foreign materials fall into the reservoir. 3. Remove the diaphragm plate and the diaphragm. Upper 4.
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Page 18: Throttle Valve Handle Clearance Adjustment
§INSPECTION AND MAINTENANCE OF BATTERY § The scooter is equipped with a maintenance-free type battery, so it is unnecessary to check and add electrolyte. Have your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found. -
Page 19: Tire Inspection
Check steering handle if it is being pulled too tight by the brake cables. Take your scooter to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found. -
Page 20: Checking And Changing Fuses
§CHECKING AND CHANGING FUSES § Turn off ignition switch, and check fuses if they are intact. Replace the blown fuse with a new one having the same specified amperage rating (10A*2/15A/20A). Using a fuse of more than (10A*2/15A/20A) amperes, a brass or iron wire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit. -
Page 21: Checking For Fuel Leakage
§CHECKING FOR FUEL LEAKAGE§ Check fuel tank, fuel cup, fuel hose, carburetor for leakage. §CHECKING THE LUBRICATION OF BODY’S VARIOUS MECHANISMS§ Check the body’s pivot points if they have enough lubrication. (for example, the pivot points on the main stand, the side stand, and the brake lever…etc.). §CHECKING THE SPARK PLUG§... -
Page 22: When There Is An Abnormal Condition Or A Trouble
【Have your scooter checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started.】 11. SUGGESTIONS ON ENGINE FUEL ... -
Page 23: Cautions For Riding Scooter
13. CAUTIONS FOR RIDING SCOOTER 1. Raise the scooter with the main stand, and sit on the saddle. Push the scooter forwarding to raise the main parking stand. CAUTION: Never rotate the throttle valve handle at will to increase the engine RPM before driving off. 2. -
Page 24: Periodical Maintenance Schedule
☆The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first. ※Have your scooter checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the scooter at the optimum condition. -
Page 25: Specification
15. SPECIFICATION Model AY12WA-EU (SYMPHONY CARGO 125i) Item Specification Length 2000±20mm Width 690±10mm Height 1125±20mm Wheel base 1330±20mm Net Weight 126±5kg (Front:48±2kg Rear:78±3kg) Model Single cylinder,4- stroke, forced circulation &splashing Fuel required Unleaded gasoline Compression ratio 10.7±0.2 :1 Maximum HP 8.4kw/8500 rpm Maximum torque 10.3N.m/6500 rpm... - Page 26 18.SPECIFICATION Model AY05W9-EU(SYMPHONY CARGO 50) Item Specification Length 2000±20mm Width 690±10mm Height 1125±20mm Wheel base 1330±20mm Net Weight 113±5kg (Front:43±2kg Rear:70±3kg) Model Single cylinder,4- stroke, forced circulation &splashing Fuel required Unleaded gasoline Compression ratio 11.0±0.2 :1 Maximum HP 2.2kw/8000 rpm Maximum torque 3.0 N.m/6000 rpm Valve clearance: IN/EX...
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