Meridian 220BST Operator's Manual
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Meridian 220BST Operator's Manual

Bulk seed tender
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FOR OWNERS OF MODEL 220BST

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Summary of Contents for Meridian 220BST

  • Page 1 FOR OWNERS OF MODEL 220BST...
  • Page 3 PRODUCT WARRANTY R E G I S T R A T I O N F O R M WARRANTY REGISTRATION This form must be lled out by the dealer and signed by both the dealer and the customer at the time of delivery.
  • Page 7 IMPORTANT INFORMATION SERIAL NUMBER LOCATION Please provide the serial number of your Meridian 220BST Seed Tender and engine when ordering parts or requesting service or other information. The serial number plates are located where indicated. Please record the numbers in the space provided below for easy reference.

  • Page 8: Table Of Contents

    CONTENTS 1. INTRODUCTION ............11 1.1 Congratulations .
  • Page 9 10. MAINTENANCE ............36 10.1 Safety .
  • Page 10 15.8 220BST Engine Speed Actuator ......61 15.9 220BST Trailer ........62...

  • Page 11: Introduction

    1. INTRODUCTION 1.1 CONGRATULATIONS 1.2 OPERATOR ORIENTATION Congratulations on your choice of a Meridian The directions left, right, front, and rear, as Manufacturing Group 220BST Bulk Seed Tender mentioned throughout this manual, are as seen to complement your seed delivery system in your from the truck drivers’...

  • Page 12: Safety

    If you have any questions not answered in this manual, require additional copies of the manual, or the manual is damaged, please contact your dealer or Meridian Manufacturing Group, 2902 Expansion Blvd., Storm Lake, Iowa, 50588, toll free 1-800-437-2334, phone (712) 732-1780, or fax (712) 732-1028.

  • Page 13: General Safety

    2.1 GENERAL SAFETY YOU are responsible for the SAFE operation and maintenance of your Meridian Manufacturing Read and understand the Operator’s Group Bulk Seed Tender. YOU must ensure that Manual and all safety signs before you and anyone else who is going to operate,...

  • Page 14: Equipment Safety Guidelines

    2.2 EQUIPMENT SAFETY 8. Inadditiontothedesignandconfiguration GUIDELINES of this implement, including Safety Signs and Safety Equipment, hazard control and 1. Safety of the operator and bystanders is accident prevention are dependent upon the one of the main concerns in designing and awareness, concern, prudence, and proper developing a machine.

  • Page 15: Safety Signs

    2.4 SAFETY SIGNS Refer to the Safety Signs section for safety information. 2.5 PREPARATION Refer to the Preparation section for safety information. 2.6 OPERATING SAFETY Refer to the Operating section for safety information. 2.7 MAINTENANCE SAFETY Refer to the Maintenance section for safety information.

  • Page 16: Sign-Off Form

    2.13 SIGN-OFF FORM Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your Meridian Manufacturing Group follows the general equipment. We feel an untrained operator is SafetyStandardsspecifiedbytheAmerican unqualifiedtooperatethismachine. Society of Agricultural Engineers (ASAE) and Occupational Safety and Health Administration A sign-off sheet is provided for your record keeping (OSHA).

  • Page 17: Safety Sign Locations

    3. SAFETY SIGN LOCATIONS 3.1 GENERAL INFORMATION 3.3 DECAL LOCATIONS The types of safety signs and locations on the equipment are shown in the following pages. Good SAFETY AWARENESS requires that you familiarize yourself with the various safety signs, the type of warning and the area, or a particular function related to that area.
  • Page 18 3. CAUTION — Read and Understand (#19934) CAUTION • Read and understand the Operator’s Manual before using. Review safety instructions annually. • Stop engine, remove ignition key, and wait for all moving parts to stop before servicing, repairing, adjusting, loading, fi lling, or unplugging. •...
  • Page 19 7. DANGER — Entanglement Hazard (#18435) 9. WARNING — Pinch Point Hazard (#19935) 10. WARNING — Upending Hazard (#19938) 8. WARNING — Pinch Point Hazard (#18433) 18433...

  • Page 20: Specifications

    4. SPECIFICATIONS 4.1 OVERALL SPECIFICATIONS 14’ 7” 9’ 8” 15’ 3” 8’ 3” 6’ 9” 4.2.2 Grade Markings Chart 4.2 BOLT SPECIFICATIONS WARNING Grade 2 EQUIPMENT FAILURE Low or Medium The torque value for bolts and capscrews are Carbon Steel identified by their head markings.

  • Page 21: Machine Components And Controls

    5. MACHINE COMPONENTS AND CONTROLS 5.1 COMPONENT NOMENCLATURE AND LOCATION The Meridian seed tender is designed as a bulk seed transfer unit to transport large amounts of seed into a planter or drill. Bulk seed can be loaded into the two seed compartments from a variety of sources including seed boxes.

  • Page 22: Engine And Controls

    5.2 ENGINE AND CONTROLS 5. Throttle Lever This lever controls the engine RPM. Move the A Honda engine is used with this unit. Always ® lever to increase or decrease the RPM. Always read the engine Operator’s Manual supplied with run at maximum throttle while operating the the seed tender for the detailed engine operating auger.

  • Page 23: Engine Warning Decals

    2. CAUTION — Shut Off Fuel (contact Honda Mfg. for replacement of this decal) Shut off fuel when not in use. 8. Auger/Engine Throttle Switch IMPORTANT — Battery Recharging (#19991) This two‑position toggle switch controls the throttle for the engine. Move the switch to the right to increase the engine speed and to the left to decrease the speed.

  • Page 24: Pre-Operating Instructions

    The engine warranty is void if the engine is run 1. Read and follow the instructions in the Honda ® without oil. engine and the Meridian Operator’s Manuals. 2. Review and follow the Pre-operation Checklist before starting machine. 3. Check the oil level in the engine’s centrifugal clutch reduction case.

  • Page 25: Towing

    7. TOWING 7.1 TRANSPORT SAFETY Comply with local, state, and federal laws governing safety and conveyance of farm machinery on public roads. 2. Ensurealllights,reflectors,andotherlighting requirements are installed and in good working condition. 3. Ensure that the trailer is equipped with brakes that are in good working order.
  • Page 26 3. Remove the retainer pin. Release or open 7. Close the receiver locking collar using the the receiver by pulling the locking cover back lever. Install the retainer clip to prevent using the lever mechanism, as shown. unwanted opening of the receiver. 4.

  • Page 27: Operation

    8.0 OPERATION 8.1 OPERATING SAFETY Stay away from overhead power lines. Electrocution can occur without direct Make sure that anyone who will be contact. operating the Bulk Seed Tender system or working on or around the unit reads Install and secure all guards before and understands all the operating, starting.

  • Page 28: Opening And Closing Bin Cover

    8.2 OPENING AND CLOSING BIN 1. Carefully climb the ladder. COVER WARNING FALL HAZARD Follow the instructions and use good judgement whenever climbing the ladder. Failure to follow these instructions can result in serious injury or death from falling. 1. Do not climb ladder with muddy or slippery boots.

  • Page 29: Operation

    8.3 OPERATION This Operation section provides a step-by-step procedureforfirstloadingseedintotheseed tender at the farm and then unloading it in the field. 8.3.1 Loading (Filling Seed Tender) 1. Connect the seed tender to a suitable towing vehicle. Follow all related safety instructions in the Towing and the Safety sections of this manual.

  • Page 30: Unloading Seed Tender

    NOTE: Two view windows, one in each WARNING compartment, can be used to determine the type of seed in the compartment and ELECTROCUTION HAZARD when the compartment is almost empty. Avoid contact with overhead power lines or electrically powered objects. 1.
  • Page 31 6. Make sure the auger cable is threaded into 8. Lock the auger tube to the seed tender using the hole in the end of the auger. Damage to the over-center clamp. the auger can occur if the cable is not properly inserted.
  • Page 32 10. Press and hold the remote throttle switch 12. If necessary, decrease the engine speed to the right to move the throttle lever 1/3 below 1400 RPM using the remote throttle the distance of the full open position. An control switch. A centrifugal clutch on the electronic actuator is connected to the throttle engine will engage and rotate the auger lever to increase and decrease the speed of...
  • Page 33 Shut off fuel when not in use. 15. When the transfer of seed is complete, press the auger speed control switch to reduce the engine RPM and stop the auger. 19. Before towing the unit on the road, return the auger tube and delivery spout to its stored position.

  • Page 34: Unplugging Auger Tube

    8.3.3 Unplugging Auger Tube If the auger tube plugs, follow this procedure. 1. Place delivery spout on storage bracket. 2. Stop engine and remove ignition key. 3. Open access door at the bottom of unloading auger tube. 4. Remove obstruction. 5.

  • Page 35: Storage

    9. STORAGE 9.1 GENERAL INFORMATION 11. Inspect, clean, and lubricate the auger tube hinge. After planting or when the machine will not be used for a period of time, completely inspect all major systems of the seed tender. Replace or repair any worn or damaged components to prevent unnecessary downtime at the beginning of the next season.

  • Page 36: Maintenance

    10. MAINTENANCE 10.1 SAFETY Never operate or test any function of the equipment when people are in an 10.1.1 General Safety area of a potential crush hazard. 1. Good maintenance is your responsibility. Poor 13. Disconnect all electronic device cables from maintenance is an invitation for trouble.

  • Page 37: Lubrication

    10.2 LUBRICATION 10.2.2 Auger Tube Pivot Shaft Use the Service Checks information in the Add grease to the pivot shaft hinge until it is forced Maintenance section to keep a record of all out of the joints annually or as needed. scheduled maintenance.

  • Page 38: Service Procedures

    11. SERVICE PROCEDURES 11.1 BATTERY • Always use the correct size and type of battery. Replace old batteries with a new SP-30 Lawn Inspect the battery at least once every six and Garden battery with 230 CCA and 290 CA months and before using the seed tender at the ratings.

  • Page 39: Engine

    11.2 ENGINE 6. Dispose of the oil in an approved container. Follow industrial disposal regulations. For any questions concerning the Honda engine ® not provided in this manual, refer to the OEM 7. Fill the engine or reduction case with SAE manual that was provided with the seed tender.

  • Page 40: Engine Circuit Protection

    Every engine is set with a high idle of 3000 RPM. 11.2.5 Engine Circuit Protection Before using the seed tender, check the RPM of The circuit protector protects the battery charging the auger drive pulley. circuit. A short circuit, or a battery connected with 1.

  • Page 41: Engine Actuator Replacement

    11.4 ENGINE ACTUATOR REPLACE- 3. Remove four bolts (5), washers (6), lock nuts MENT (7) and spacers (8). 11.4.1 Actuator Removal WARNING CRUSHING HAZARD Ensure the seed tender is blocked to prevent movement. Ensure the engine is not running and remove the key during the following procedures.
  • Page 42 b. If actuator arm (11) is below the bracket (as shown), the arm will continue to rotate and not function properly. The bracket serves as a stop for the arm. 3. Place spring (10) onto the pin of actuator arm (11) and install washer nut (9) so the spring is freeto rotate on the pin of actuator arm (11).

  • Page 43: Unplugging Auger Delivery Tube

    11.6 AUGER DRIVE BELT 6. Ensure all personnel are clear of unit. Start the engine and test the actuator by pressing The auger is driven by a belt from the motor. The actuator switch (12) to ensure the engine belt is tightened by moving the engine base with speed increases and decreases as designed.

  • Page 44: Drive Belt Installation

    4. Tighten jam nut. IMPORTANT If the battery is weak or dead (red indicator, even 5. Tighten the four engine mounting bolts. after charging), as indicated by the indicator light, the battery must be replaced. 6. Tighten engine base stabilizing bolt. 11.6.2 Drive Belt Installation 3.

  • Page 45: Wheel Bolt Torque Requirements

    11.8 WHEEL BOLT TORQUE 11.9 AXLE BOLTS, TRAILER HITCH REQUIREMENTS BOLTS, AND FRAME HOLD-DOWN BOLTS Check the torque on the axle to frame bolts at least once per year. 1. Initially check the wheel bolt torque at 10, 25, and 50 miles and after each wheel removal. Refer to the Wheel Bolt Torque Requirements The front hitch section of the seed tender is bolted section in this manual for tightening...

  • Page 46: Service Record Chart

    11.10 SERVICE RECORD CHART The chart on the following page should be copied andfilledoutasmaintenanceisperformedonthe machine. Refer to the Lubrication, Maintenance, and Service sections for additional instructions. Date Serviced by 8 hours or daily Check Engine Fluid Levels Check Reductioin Case Oil Level Test Break-Away Brake System Inspect Tires Check Drive Belt Tension and Alignment...

  • Page 47: Service Checks

    11.11 SERVICE CHECKS 11.11.1 Daily (8 Hours) WARNING FIRE HAZARD Gasoline is a highly combustible fuel. Improper use, handling, or storage of gasoline can be dangerous. Never touch or fill a hot engine. DO NOT fill the engine’s fuel tank near an open flame while smoking or while engine is running.

  • Page 48: 6,000 Miles Or 6 Months

    Check the tires for normal and/or abnormal tire wear. Replace tires that are damaged or worn beyond normal tread life. Refer to the axle OEM manual for a Tire Wear Diagnostic Chart. Replace the tires with Meridian part number 18131 or an equivalent tire: 3T235/80R16 TR643...

  • Page 49: Oem Literature

    12. OEM LITERATURE 12.2 AXLE OEM literature can be stored on the seed tender using the document storage tube. For any questions concerning the Axis Products axle, refer to the OEM manual that was provided with the seed tender. An Owner’s Manual and parts listing is provided with the seed tender.

  • Page 50: Troubleshooting

    13. TROUBLESHOOTING 13.1 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Engine will not start. No fuel. Fill the fuel tank. Low engine oil. Fill the crankcase with oil. Cold engine. Open choke. Ignition key switch off. Turn ignition key switch on. Battery dead. Recharge or replace battery.

  • Page 51: Warranty

    See attachment for full Performance Specification details on Polyester Powder Finishes. 4. The obligation of the Manufacturer hereunder extends only to the original owner and to the Meridian dealer to whom the materials may have been initially sold. This warranty shall not be subject to any assignment or transfer without the written consent of the Manufacturer.

  • Page 52: Parts

    15. PARTS The following pages contain a list of serviceable parts for the 220BST Seed Tender unit. Parts are available from your authorized Dealer Parts Department.

  • Page 53: 220Bst Seed Tender Frame

    15.1 220BST SEED TENDER FRAME 220-018 19944 Decal, Warranty Notice 19564 Nut, Hex, Flanged, 3/8-16 19984 Decal, Serial Number 19577 Bolt, Hex, Flanged, 3/8-16 x 3/4” 19934 Decal, Caution, Read the Manual 35503 Ladder Assembly 19120 U-bolt, 1/2-13 x 3-1/8 x 9”...

  • Page 54: 220Bst Seed Tender Covers

    15.2 220BST SEED TENDER COVERS 220-015 36016 Lid, Front Assembly 18113 Anchor for Latch 19133 Bumper, Rubber 19938 Decal, Warning, Upending Hazard 19301 Bolt, Hex, 1/4-20 x 1” 18111 Latch, Rubber 19128 Nut, Lock, 1/4-20 26000 Roller, Nylon Assembly 36024...

  • Page 55: 220Bst Seed Compartment

    15.3 220BST SEED COMPARTMENT 220-014 19445 Gasket, View Glass 19560 Bolt, Hex, 1/4-20 x 3/4” 19423 Glass, Lexan View 19307 Washer, 1/4” 20828 Ring, View Glass 19128 Nut, Hex, 1/4-20 Nylon 19129 Rivet, 3/16" 19568 Bolt, Hex, Flanged, 5/16-18 x 3/4”...

  • Page 56: 220Bst Seed Tender Lower Frame

    15.4 220BST SEED TENDER LOWER FRAME 220-020...
  • Page 57 21319 Strap, Rubber 21110-01 Bracket, Flex Spout Hanger 19577 Bolt, Hex, Flanged, 3/8-16 x 3/4” 19564 Nut, Hex, Flanged, 3/8-16 19937 Decal, Warning, Rotating Part Hazard 18435 Decal, Danger, Entanglement Hazard 36035 Guard, Drive Belt 21247 Bracket, Idler Pulley Mount 28521 Spacer, Idler Pulley Bracket 19572...

  • Page 58: 220Bst Lower Auger

    15.5 220BST LOWER AUGER DETAIL A 220-016 21407 Shock, Lift Assist (250 lb. Capacity) 21257 Latch 21261 Key, Drive, 1/4” x 2” 19315 Bolt, Carriage, 5/16-18 x 3/4” 21452 Shaft, Bottom Auger Drive 21259 Flange, Bearing, 52 mm Zinc 36009...

  • Page 59: 220Bst Upper Auger

    15.6 220BST UPPER AUGER DETAIL B 220-017 36010 Tube, Fold Over Auger Assembly 21453 Shaft, Auger Tail 19123 Latch, Fold Over Auger 19315 Bolt, Carriage, 5/16-18 x 3/4” 19309 Bolt, Hex, 5/16-18 x 3/4” 21259 Flange, Bearing, 52 mm Zinc...

  • Page 60: 220Bst Three Tier Delivery Spout

    15.7 220BST THREE TIER DELIVERY SPOUT 220-019 21433 Clamp, Hose, 6” 38503-01 Cord, Coiled 36031 Boot Assembly 21240-04 Handle, Throttle 38530 Spout, Three-Tier 14002 Harness, Pigtail with Switch 36106 Harness, Wire...

  • Page 61: 220Bst Engine Speed Actuator

    15.8 220BST ENGINE SPEED ACTUATOR 220-061 19560 Bolt, Hex, 1/4-20 x 3/4” 21255 Motor, Honda 5.5 Hp Electric Start 21425 Plate, Actuator Cover 19343 Nut, Hex, 3/8-16 19307 Washer, 1/4” 38511 Bracket, Actuator Assembly 19128 Nut, Hex, 1/4-20 Nylon 19330 Bolt, Hex, 3/8-16 x 3”...

  • Page 62: 220Bst Trailer

    15.9 220BST TRAILER VIEW A VIEW B 14.5.1 VIEW C 22910 Weldment, Frame 19779 Screw, Self Drilling, #8-18 x 3/4" Light, Tail with 10 Diodes 18991 Nuts, Lug, 9/16-18 UNC 18117 (LED STL-78RB) 19388 Bolt, Hex, 3/4-10 x 2” 18151...
  • Page 63 15.10 220BST BOLT-ON HITCH VIEW D 14.5.2 22916 Weldment, Tongue 19275 Breakaway System, Battery BA10-150 19225 Chains, Safety with Hook 18096 Tape,Reflective,2”x6”x6” 18192 Jack, Top Wind A-Frame 19191 Nut, Hex, Grade 8, 3/8-16 19142 Nut, Hex Flanged, Mild Steel, #8-32...
  • Page 64 NOTES...
  • Page 65 NOTES...
  • Page 66 NOTES...
  • Page 68 PH: 780.672.4516 PH: 403.320.7070 PH: 712.732.1780 PH: 204.325.7883 TF: 800.830.2467 TF: 800.661.1436 TF: 800.437.2334 TF: 800.665.7259 FX: 780.672.4759 FX: 403.320.7579 FX: 712.732.1028 FX: 204.325.5556 © 2012 Meridian Manufacturing Group. Registered Trademarks Used Under License. Printed in US (09/2012) Form No. 19787...

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