Bryant 373LAV Series Installation, Start-Up, And Operating Instructions Manual

Downflow/horizontal gas-fired induced-combustion furnaces

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NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
Dimensional Drawing ...............................................................2
PROCEDURE ...........................................................................2
INTRODUCTION.......................................................................3-4
Clearances From Combustible Materials .................................3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space .....................................................................5
Confined Space .........................................................................5
AIR DUCTS................................................................................5-6
General Requirements...............................................................5
Ductwork Acoustical Treatment...............................................5
Supply-Air Connections............................................................6
Return-Air Connections ............................................................6
DOWNFLOW INSTALLATION ..................................................6
HORIZONTAL ATTIC INSTALLATION................................6-8
Construct a Working Platform ..............................................6-7
Install Furnace...........................................................................8
FILTER ARRANGEMENT...........................................................9
GAS PIPING.............................................................................9-11
ELECTRICAL CONNECTIONS ................................................11
115-v Wiring...........................................................................11
24-v Wiring.............................................................................11
Accessories..............................................................................11
VENTING ....................................................................................11
General ....................................................................................11
Sequence Of Operation...........................................................13
Heating Mode..........................................................................13
Cooling Mode .........................................................................13
Continuous Blower Mode.......................................................13
Heat Pump Mode ....................................................................13
Start-up Procedures............................................................13-15
Adjustments.............................................................................15
Set Gas Input Rate ............................................................18-19
Set Temperature Rise ........................................................18-19
Set Thermostat Heat Anticipator............................................19
Check Safety Controls.......................................................19-20
Checklist..................................................................................20

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
installation, start-up,
and operating instructions
DOWNFLOW/HORIZONTAL
GAS-FIRED
INDUCED-COMBUSTION FURNACES
Page
-1-
Cancels: II 373L-35-21
REGISTERED QUALITY SYSTEM
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and
the Installation Standards, Warm Air Heating and Air Condition-
ing Systems (NFPA 90B) ANSI/NFPA 90B.
In Canada, refer to the CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
373LAV
Series H&J
II 373L-35-23
10-00
ama
CERTIFIED
.

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Summary of Contents for Bryant 373LAV Series

  • Page 1: Table Of Contents

    installation, start-up, 373LAV and operating instructions Series H&J DOWNFLOW/HORIZONTAL GAS-FIRED INDUCED-COMBUSTION FURNACES Cancels: II 373L-35-21 II 373L-35-23 10-00 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS .............1 Dimensional Drawing ...............2 CERTIFIED...
  • Page 2: Dimensional Drawing

    ″ ⁄ VENT CONNECTION ″ DIA ⁄ 20 ″ 2 ″ THERMOSTAT ″ ⁄ ″ ″ ⁄ WIRE ENTRY ⁄ INLET ″ DIA ⁄ ACCESSORY ″ ⁄ ″ DIA HOLE ⁄ POWER ENTRY ″ ⁄ ″ DIA ⁄ R.H. GAS ENTRY ″...
  • Page 3: Introduction

    Installation must comply with regulations of serving gas supplier and local building, heating, plumbing or other codes in effect in the The model 373LAV Series H and J Furnaces are available in sizes area in which installation is made. In absence of local building 46,000 through 135,000 Btuh input capacities.
  • Page 4: Location

    Provide ample space for servicing and cleaning. Always comply with the minimum fire protection clearances shown on the unit rating plate. This furnace shall not be installed directly on carpeting, tile, or any combustible material other than wood flooring. The furnace may be installed on combustible flooring when installed with the accessory downflow subbase, which is available from your distributor or branch when required.
  • Page 5: Unconfined Space

    All fuel-burning equipment must be supplied with air for combus- a. If combustion air is taken from outdoors through 2 tion of the fuel. Sufficient air MUST be provided to ensure there vertical ducts, the openings and ducts MUST have at will not be a negative pressure in the equipment room or space.
  • Page 6: Supply-Air Connections

    DUCTS TO OUTDOORS 1 SQ IN. PER 4000 BTUH VENT THROUGH ROOF (CATEGORY I) 12 ″ MAX 12″ 1 SQ IN. RETURN VENT PER 2000 THROUGH BTUH * RETURN ROOF 12″ MAX (CATEGORY I) 1 SQ IN. PER 4000 1 SQ IN. BTUH PER 1000 DUCTS...
  • Page 7: Horizontal Attic Installation

    PLENUM OPENING FLOOR OPENING A96283 Fig. 5—Floor and Plenum Opening Dimensions TABLE 3—OPENING DIMENSIONS (IN.) FURNACE PLENUM OPENING FLOOR OPENING CASING APPLICATION WIDTH Non-Combustible Flooring 12-11/16 13-3/8 19-5/8 Combustible Flooring Using KGASB Subbase 11-13/16 13-7/16 20-3/8 14-3/16 Combustible Flooring with CD5 or CK5 Coil Assembly or 12-5/16 13-5/16 KCAKC Coil Box...
  • Page 8: Install Furnace

    FURNACE (OR COIL CASING FURNACE WHEN USED) CD5 OR CK5 COIL ASSEMBLY OR KCAKC COIL BOX COMBUSTIBLE COMBUSTIBLE FLOORING FLOORING DOWNFLOW SUBBASE SHEET METAL SHEET METAL PLENUM PLENUM FLOOR FLOOR OPENING OPENING A96285 A96284 Fig. 6—Furnace, Plenum, and Subbase Installed Fig.
  • Page 9: Filter Arrangement

    Canadian installations must be installed in accordance with NSC- NGPIC and all authorities having jurisdiction. Refer to Table 5 for recommended gas pipe sizing. Risers should be used to connect to the furnace and to the meter. CAUTION: If a flexible connector is required or al- lowed by the authority having jurisdiction, black iron pipe shall be installed at the gas valve and extend a minimum of 2 in.
  • Page 10 TABLE 5—MAXIMUM CAPACITY OF PIPE * NOMINAL IRON INTERNAL LENGTH OF PIPE (FT) PIPE SIZE DIAMETER (IN.) (IN.) 0.622 0.824 170 151 1.049 320 285 1-1/4 1.380 1400 660 580 AIRFLOW 1-1/2 1.610 2100 1460 1180 990 900 * Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a 12″...
  • Page 11: Electrical Connections

    before the pressure test. If the test pressure is equal to or less than 2. Humidifier (HUM) 0.5 psig (14-in. wc), turn off electric shutoff switch located on the Quick-connect terminal (HUM) and screw terminal (C gas valve before the test. It is recommended that the ground joint are provided for 24-v humidifier connection.
  • Page 12 24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1.0 AMP MAX) 115-VAC (L1) EAC-2 POWER SUPPLY...
  • Page 13: Sequence Of Operation

    When the thermostat "calls for cooling," R-G and R-Y CAUTION: This furnace is equipped with 2 manual circuits close. The R-Y circuit starts the outdoor condensing reset limit switches in the gas control area. The switches unit and combined R-Y and R-G circuits start the furnace will open and shut off power to the gas valve if a flame blower motor on cooling speed.
  • Page 14 SCHEMATIC DIAGRAM (WHEN USED) (WHEN USED) TO 115VAC FIELD DISCONNECT NOTE #14 NOTE #11 (WHEN USED) (NATURAL GAS & PROPANE) BLOWER BVSS LGPS NOTE #9 NOTE #4 EQUIPMENT GROUND DELAY (NOT ON ALL MODELS) BLOWER OFF DELAY SPARE-2 MED LO SELECTION CHART HEAT MED HI...
  • Page 15: Adjustments

    This feature helps diagnose a system problem in case of a NOTE: If orifice hole appears damaged or it is suspected to have component failure. To initiate component test procedure, been redrilled, check orifice hole with a numbered drill bit of short (jumper) the TEST 3/16-in.
  • Page 16 TABLE 8—MODEL 373LAV ORIFICE SIZE† AND MANIFOLD PRESSURE FOR CORRECT INPUT (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64 0.66...
  • Page 17 TABLE 8—MODEL 373LAV ORIFICE SIZE† AND MANIFOLD PRESSURE FOR CORRECT INPUT (Continued) (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 18: Set Temperature Rise

    TABLE 8—MODEL 373LAV ORIFICE SIZE† AND MANIFOLD PRESSURE FOR CORRECT INPUT (Continued) (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 19: Set Thermostat Heat Anticipator

    TABLE 10—SPEED SELECTOR FACTORY- COLOR SPEED ATTACHED TO Black High COOL Yellow Medium-High SPARE (When present) Blue Medium-Low HEAT SPARE White Common L2/COM subbase terminals R and W. Fig. 19 illustrates an easy method of obtaining the actual amp draw. The amp reading should be taken after the blower motor has started.
  • Page 20: Checklist

    b. Restore power to furnace and set room thermostat above room temperature. c. After normal start-up, allow furnace to operate for 2 minutes, then block flue outlet 100 percent. Furnace should cycle off within 2 minutes. d. Remove blockage and reconnect vent pipe to furnace outlet collar.
  • Page 21 CHECKLIST—INSTALLATION LOAD CALCULATION CHECKLIST—START-UP ____________ Heating Load (Btuh) Gas Input Rate ____________ (Set Within 2 percent of Rating ____________ Cooling Load (Btuh) Plate) ____________ Furnace Model Selection ____________ Temperature Rise Adjusted AIR FOR COMBUSTION AND VENTILATION Thermostat Anticipator Setting Ad- ____________ Unconfined Space ____________...
  • Page 22 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training A94328 © 2000 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —22— Printed in U.S.A. 373l3523 Catalog No. 5337-308...

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