Husqvarna 968999196 Operator's Manual

Z1-9 collection system

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Z1-9 Collection System
Operators Manual
Parts Manual
Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 540200896 REV. 02 (10-30-03)
Models: 968999196
Get other manuals https://www.bkmanuals.com

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Summary of Contents for Husqvarna 968999196

  • Page 1 Z1-9 Collection System Operators Manual Models: 968999196 Parts Manual Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 540200896 REV. 02 (10-30-03) Get other manuals https://www.bkmanuals.com...
  • Page 2: Table Of Contents

    WARNING: Engine exhaust, some of its constituents, and certain vehicle components con- tain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ©2003 Husqvarna. All rights reserved. Beatrice NE, Printed in U.S.A. Get other manuals https://www.bkmanuals.com...
  • Page 3: Specifications

    SPECIFICATIONS Height 47 - 50 in. (119 - 127 cm.) Length 38 in. (97 cm.) Width (without hose or blower) 34.5 in. (94 cm.) Width (with hose and blower) 49 in. (124 cm.) Deck Options 42” 48” Weight (without spindle drive/blower assembly) 170 lb.
  • Page 4: Features And Controls

    FEATURES & CONTROLS Exhaust Hood Inlet Door Container Release Lever Upper Frame Lower Frame Hitch Bracket Hitch Drive Kit Hose Support Front Weight Hose Front Weight Assembly NOTE: Your Front Weight Bar and Hitch may look different from those shown in this diagram. Get other manuals https://www.bkmanuals.com...
  • Page 5: General Information

    General Information This manual will assist you in the safe operation 1 - Training: and proper maintenance of your Husqvarna • Read the Operator’s manual. If the operator(s) equipment. Read it thoroughly before attempting or mechanic(s) can not read English it is the to operate the machine.
  • Page 6 SAFETY RULES 3 - Operation 4 - Maintenance and Storage: • Never run an engine in an enclosed area. • Stop engine and disconnect spark plug wire. • Only operate in good light, keeping away from Wait for all movement to stop before adjusting, holes and hidden hazards.
  • Page 7: Unpacking Instructions

    ASSEMBLY Unpacking Instructions 1. Wear gloves and eye protection. Remove wood pieces. 2. Cut straps around carton and remove top. NOTE: Watch for nails and wood splinters. 3. Slide carton sleeve out of bottom tray and lift over Z1-9. Assembly Instructions Frame Assembly Tools Required: Lower...
  • Page 8: Mounting The Z1-9

    ASSEMBLY Mounting the Z1-9 NOTE: This portion of the assembly requires lifting the Z1-9; two people are required. Tools Required: 1. 9/16" wrench 2. Ratchet 3. 9/16" socket Upper Frame Hitch Hitch Bracket Lower Frame Wire Lock 1. Install the Hitch from the Custom Kit accord- ing to the instruction sheet included in that carton.
  • Page 9: Spindle Drive And Drive Kit Assembly

    ASSEMBLY Spindle Drive & Drive Kit Assembly For use on mowers equipped with 42", 48", 12. Rest the fan assembly onto the deck end and 52" or 61" decks: slide the pilot thru the 5/8” hole previously mentioned so that fan assembly is supported 1.
  • Page 10: Hose Trimming

    ASSEMBLY Hose Trimming Tools Required: Utility Knife Continue that cut through the webbing all the way around the hose so that it finishes just 1. Carefully measure the length needed. Re- across the support coil from where the member that although the hose is flexible, it original cut was started.
  • Page 11: Operation

    OPERATION Operating the Vacuum 1. NEVER USE THE Z1-9 WITHOUT ALL HOSES AND SHIELDS SECURELY AT- TACHED. 2. Make sure all hoses are connected at both ends. Inspect hoses prior to each use. 3. Do not use the Z1-9 on slopes greater than 15 degrees.
  • Page 12: Service And Maintenance Instructions

    SERVICE AND MAINTENANCE Transport For best results, clean exhaust screen inside container regularly. Instructions for doing this WARNING can be found in the Service section of this manual. The Z1-9 container must be completely empty while driving forward onto a trailer. If the Z1-9 must be loaded onto a trailer while there is still debris in the container, the mower must be backed up onto the...
  • Page 13: Caring For Vacuum Hoses

    SERVICE AND MAINTENANCE Caring For Vacuum Hoses Cleaning Exhaust Screen 1. Inspect hoses before each use. If hoses The exhaust screen on the Z1-9 is located inside have excessive wear, tears, or punctures, the container. For best results, clean exhaust replace immediately.
  • Page 14: Troubleshooting Guide

    SERVICE AND MAINTENANCE Trouble Shooting Guide DANGER Before servicing unit, wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM POSSIBLE CAUSE CORRECTION Engine Does Not Start. 1. Spark plug wire disconnected. 1.
  • Page 15 PARTS ILLUSTRATION Get other manuals https://www.bkmanuals.com...
  • Page 16: Container Assembly

    CONTAINER ASSEMBLY Get other manuals https://www.bkmanuals.com...
  • Page 17 CONTAINER ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..539108970 ..1 ..CONTAINER ASM. 2 ..540200873 ..1 ..EXHAUST ASM. 3 ..540200691 ..2 ..CLEVIS PIN, 1/4 X 2 3/4 4 ..540099082 ..4 ..HAIR PIN, #13 5 ..
  • Page 18: Frame Assembly

    FRAME ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..540062072 ..1 ..LOWER FRAME 2 ..540200510 ..1 ..UPPER FRAME 3 ..540099069 ..8 ..BOLT, 1/2-13 X 1 1/4 4 ..540099020 ..4 ..BOLT, 3/8-16 X 1 1/4 5 ..
  • Page 19: Hitch & Front Weight Bar Assembly

    HITCH & FRONT WEIGHT BAR ASSEMBLY 540200809 540092731 540099668 540200932 540092531 FRONT WEIGHT QTY 2 INCLUDED WITH COLLECTION UNIT QTY 1 INCLUDED WITH CUSTOM KIT SEE INSTRUCTION SHEET INCLUDED WITH CUSTOM KIT FOR PARTS LIST. Get other manuals https://www.bkmanuals.com...
  • Page 20: Spindle Drive Assembly

    SPINDLE DRIVE ASSEMBLY Get other manuals https://www.bkmanuals.com...
  • Page 21 SPINDLE DRIVE ASSEMBLY ITEM PART NO. DESCRIPTION 1 ..(539) 106752 ..1 ..FAN COVER W/DECALS 2 ..(539) 108941 ..1 ..UPPER HOUSING 3 ..(539) 109900 ..1 ..LOWER HOUSING 4 ..(539) 106786 ..2 ..BEARING W/O COLLAR 5 ..
  • Page 22: Drive Kit Assembly

    DRIVE KIT ASSEMBLY (539) 108960 - 42 INCH DECK (539) 108961 - 48 INCH DECK (539) 108962 - 52 INCH DECK (539) 108963 - 61 INCH DECK ITEM PART NO. DESCRIPTION 1 ..(539) 108950 ..1 ..42 SHIELD ...
  • Page 23 Get other manuals https://www.bkmanuals.com...
  • Page 24 Get other manuals https://www.bkmanuals.com...

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