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3.
SPECIFICATION
i
Model: .....................................................................YK12F
Capacity: ..............................................................12tonne
Floor mounting: ...........................................................Yes
Gauge included: ..........................................................Yes
Lateral ram travel: .................................................305mm
Maximum height - ram to table: .............................800mm
Minimum height - ram to table: ................................80mm
Overall height: .....................................................1657mm
Ram diameter: ......................................................Ø40mm
Ram stroke: ...........................................................175mm
Table aperture:.........................................................80mm
Total ram travel: .....................................................175mm
Type: ...................................................................Hydraulic
Working table depth: .............................................180mm
Working table width: ..............................................455mm
4. ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately. Take care
when removing components from packing as these units are heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be located, leave fixings loose during assembly tighten when
complete.
4.1.
FRAME ASSEMBLY
4.1.1.
Place the upright sections (#19) horizontally on a bench.
4.1.2.
Attach the base support (#20) to the upright (#19) and the union support (#24) using hex head set screw M10 x 30 (#30) and M10 flat
washer (#21), M10 spring washer (#22) and M12 nut (#15) loosely.
4.1.3.
Repeat for the other base support (#20).
4.1.4.
Attach the support brace (#31) to the base support (#20) and the upright (#19) using hex head set screw M8 x 25 (#29), M8 flat washer
(#21), M10 spring washer (#22) and M8 nut (#23) loosely.
4.1.5.
Repeat for the other base support (#20).
4.1.6.
Attach the upper frame (#10) using hex head set screw M12 x 30 (#12) and M12 flat washer (#13), M12 spring washer (#14) and M12
nut (#15) loosely.
WARNING! Take care and seek assistance from another person when lowering and levelling the frame assembly onto the floor.
‰
4.1.7.
Raise the press frame into an upright position and place onto a flat level floor, and level the frame using a good quality level. Fully tighten
all the bolts.
ATTACH THE RAM
‰
4.1.8.
Attach the ram support plate (upper) (#6) and ram support plate (lower) (#8) to the upper frames (#10) using bolt M10x140 (#5), M8 flat
washer (#21), M10 spring washer (#22) and M8 nut (#23) (tighten nuts finger tight at this stage).
4.1.9.
Remove adaptor (#11) from the ram assembly (#3).
4.1.10.
Pass the ram assembly through the upper support plate and onto the lower support plate.
4.1.11.
Screw the adaptor (#11) onto the ram assembly (#3) on the under side of the lower ram support plate and tighten.
4.1.12.
Tighten the ram support plate securing bolts (#5).
4.2.
ATTACH THE PUMP SUPPORT
4.2.1.
Attach the pump support (#25) to the right side upright (#19), using hex head set screw M10 x 35 (#30), M10 flat washer (#21), M10
spring washer (#22) and M10 nut (#23).Insert limit rods (#32)
4.3.
ATTACH THE TABLE
4.3.1.
Insert the pins (#18) through the holes in the press frame uprights (#19) at the required height.
WARNING! Take care not to allow the table to drop onto the table pins and ensure your hands and fingers are kept clear.
‰
4.3.2.
Taking firm hold of the table (#17) tip it into a diagonal position so it can be introduced between the main frame uprights (#19), and
carefully lower it back to a horizontal position to rest on the pins (#18).
4.4.
ATTACH THE PUMP
4.4.1.
Attach the pump (#28) to the pump support (#25) using the socket cap bolt M6 x 12 (#27) and M8 flat washer (#26).
4.4.2.
Remove the plastic safety bung from the end of the pump hose (#28) and connect the hose to the hydraulic ram assembly (#3) inlet valve.
4.5.
ATTACH THE PRESSURE GAUGE
4.5.1.
Remove the dust cap hex bolt from the gauge connection nut positioned at the top of the ram assembly (#3). DO NOT discard.
4.5.2.
Screw the pressure gauge (#1) and nylon ring (#2) in until tight.
DO NOT over-tighten.
8
4.6.
Place the arbor plates (#16) onto the table (#17).
5. INSTALLATION
5.1.
SECURE THE PRESS TO THE FLOOR
WARNING! Always use the assistance of another person when moving the press.
‰
5.1.1.
Move the press to the mounting location and spot mark through fixing holes in the base supports (#20) into the floor.
5.1.2.
Check for any hidden wiring or cables, if needed change the location for the holes.
5.1.3.
Temporarily move the press to the side.
5.1.4.
Use a masonry drill bit to drill the four holes to support the Hydraulic Press and use fixings capable of holding any load bearing used on
the press.
5.1.5.
Clean out the drilled holes.
5.1.6.
Position the press and align the holes in the base supports with the holes in the floor.
© Jack Sealey Limited
Original Language Version
YK12F. Issue 1 10/01/23
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