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NM038BY Type: D8411276 Machine no.: 4300003998/000100 Commission: 21.02.2018 Date of release: 4500201470 Reference: Operating and Maintenance Instructions Original Instructions NETZSCH Pumps & Systems - Solutions you can trust L...
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The NETZSCH Group is an owner-managed technology company which operates internationally and has its registered office in Germany. The Business Units – Analyzing & Testing, Grinding & Dispersing and Pumps & Systems – stand for tailored solutions of the highest quality. Over 2,500 employees at 130 sales and production centres in 23 countries all over the world ensure that expert service is always available close to our customers.
PAGE TABLE OF CONTENTS PAGE 1 Safety Precautions 2 Description 3 Packing, Transportation, Storage 4 Installation Instructions 5 Start-up 6 Temporary Shutdown 7 Maintenance 8 Trouble-Shooting and Remedying 9 Dismantling and Assembly of the Pump Housing 10 Dismantling and Assembly of the Rotating Parts 10.0 11 Dismantling and Assembly of the Connecting Shaft 11.0...
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Important Note These Operating and Maintenance Instructions are to familiarise the user/operator with the machine and the use of the machine. This Instruction Manual: • is only valid for this machine (see Machine Number and Order Confirmation Number) • contains important information on how to operate the machine safely, properly and efficiently.
PAGE 1 SAFETY PRECAUTIONS 1 Safety precautions This manual contains basic instructions which must be observed when installing, operating and servicing the machine / equipment. It is essential therefore for the user / installer or responsible technician to read the manual thoroughly prior to installation and operation.
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PAGE 1 SAFETY PRECAUTIONS 1.0R Warning plates located directly on the pump/equipment showing for example - the correct direction of rotation - the fluid connections must always be observed and kept completely legible. 1.2 Qualified personnel For safety reasons, all work on this machine may only be performed by qualified personnel.
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PAGE 1 SAFETY PRECAUTIONS - The operator must carry out a risk assessment of the workstations at the machine in his area of responsibility and issue operating instructions on the basis of the assessment. - The operator must name a person who is responsible for operating the machine safely and coordinating all work at the machine.
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(→ Chapter 15) and under the operating conditions which are also described there. Any usage which goes above and beyond this must be agreed with NETZSCH in all cases and shall only be permitted following written approval from NETZSCH.
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PAGE 1 SAFETY PRECAUTIONS As a result of the application of current EU law in the field of system operator's liability and the associated issues surrounding permission to operate a system, we would like to draw your attention to a requirement for operation that is mandatory for our products: Spare parts and expendable parts from other manufacturers are not authorised for use in our products and breach the operating instructions...
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The ”Safety clearance certificate (Technical Declaration)” is part of the inspection/repair order and must always be filled in and signed when NETZSCH is to carry out inspection/repair. However, the reserved right of NETZSCH to reject this order remains unaffected.
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The declaration of conformity, as defined by the ATEX directive 2014/34/EU, will become invalid if spare parts other than the ones manufactured or approved by NETZSCH are used. The manufacturer's warranty, as granted in the ordering documents, will also become invalid, because the safety of operator and/or machine can no longer be guaranteed.
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PAGE 1 SAFETY PRECAUTIONS 1.3R 1. Assembly and repair in potentially explosive areas When performing assembly and repair work, it has to be seen to that no danger of ignition arises especially during heating up the pump parts. This means e.g. heating up by explosion-proof heating devices or exclusively in non-explosive areas.
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PAGE 1 SAFETY PRECAUTIONS 7. Joints / joint lubrication The sealing and the lubrication of the joints are to be regularly checked. If necessary, the seals and the lubricants are to be replaced. Inspection and maintenance interval of the joints: - in the case of an operating time of >...
PAGE 2 DESCRIPTION AND GENERAL DATA 2 Description and General Data 2.1 Description Rotorposition ® The NEMO pump is a progressing cavity pump. 0°/360° The main components which determine the system discovered by Professor René Moineau are a rotating part, called the rotor (R) and a static part, called the stator (S).
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PAGE 2 DESCRIPTION AND GENERAL DATA 2.0R ½-geometry ⅔-geometry Length and cross-sections through the stator with rotor with reduced stator wall thickness 2.2 General Data Noise emissions: The maximum permitted noise emission level at a work place is ≤ 70 dB (A). The noise level was measured in accordance with DIN Standard 45635-24-01-KL2.
3 PACKAGING, TRANSPORTATION, PAGE STORAGE 3 Packaging, Transportation, Storage 3.1 Packaging and Transportation ® NEMO pumps are shipped in railroad containers or crates unless the customer specifies otherwise. The packings are labelled and symbols give the handling instructions in accordance with DIN 55402.
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3 PACKAGING, TRANSPORTATION, PAGE 3.0R STORAGE I Ensure a stable position of the pump or unit at the operating /storage place and secure it by actuating all clamping devices on all the wheels or rollers against voluntary moving away. I Where fitted loosely, carefully watch the pipe bends when pumping. Power of repulsion! I Where necessary, secure the pump unit additionally with support blocks.
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3 PACKAGING, TRANSPORTATION, PAGE STORAGE Store room: - The environment in which rubber products are being kept must be cool, dry, free of dust and naturally ventilated. - Rubber products must not be stored in the open, not even in an area sheltered from the weather.
PAGE 4 INSTALLATION INSTRUCTIONS 4 Mounting and Installation If the NEMO pump was stored and the rotor grease protected: ® Remove the grease before installing the stator. Clean the rotor thoroughly in order to avoid unsuitability of the grease with the stator material and the pumping medium.
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PAGE 4 INSTALLATION INSTRUCTIONS 4.0R ▲ The installation of a removable distance piece between the end connection (B) and the pipe work is recommended in order to make the dismantling of the stator easy. The distance piece (see sketch) needs to have a minimum "ABL" disassembly length. The values of „ABL“...
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PAGE 4 INSTALLATION INSTRUCTIONS ■ Clean the pipe work and rinse thoroughly before installing the pump. ■ Connect the pipe work ensuring that no external stress attacks the pump body. The installation of compensators between the pump and the pipework is recommended: - No risk of damage to the pump housing from pipelines "resting"...
PAGE 5 START-UP 5 Start-up The NEMO pump design requires strict attention to the following: ® Never run the NEMO pump dry! ® A few rotations in dry condition will damage the stator! ■ Before starting up for the first time, fill the pump with medium. In the case of high viscosity media fill with a liquid.
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PAGE 5 START-UP 5.0R ■ Before the initial start-up, fill the pump with the conveyor medium or another compatible medium. ■ If necessary, fill the pump externally. ■ Switch the pump on and check the direction of rotation. If the direction of rotation corresponds to the specification on the name plate, this also means the required direction of delivery is provided.
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PAGE 5 START-UP If the direction of rotation does not correspond to the specification on the name plate, the direction of delivery is incorrect. Then: ■ Switch the pump off. ■ Change the direction of rotation of the drive (specialist electrician!). issued: 14.11.2016 Revision:...
PAGE 6 TEMPORARY SHUTDOWN 6 Temporary Shutdown After stopping the pump empty and if necessary rinse it or resp. apply anti-freezing agent if: - the medium might freeze due to the temperature surrounding the pump. Especially where there is a danger of frost if the pump is installed outside a building - the medium tends to solidify or harden - the medium tends to glue up the shaft seal Caution with biogas plants:...
PAGE 7 MAINTENANCE 7 Maintenance 7.1 Pumps in General I The pumps should be regularly rinsed or cleaned if deposits of medium are likely to build up (sedimentation). If the pump needs to be opened to do this, ensure that the pump and motor are switched off and cannot be turned on accidently (eg.
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PAGE 7 MAINTENANCE 7.2 Lubrication The NEMO pump does not require frequent lubrication. ® ■ Maintenance of the drive should be carried out according to the drive manufacturers instructions. Maintenance If you are not aware of any manufacturer's instructions and there are normal conditions of use, every 5,000 operating hours, at the latest after every 2 years: ■...
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PAGE 7 MAINTENANCE 7.3 Lubricating the Pin Joints with SM-Pin Joint Seals I It is advisable to change the oil and check the seals of the pin joints: - when renewing worn joint parts - when opening the pump for any reason. The quantity of oil added per pin joint is a function of the joint external diameter “D”: Joint external...
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PAGE 7 MAINTENANCE 7.2R Lubricating Oil: Designation Seal Industrial application according to Permitted Product material DIN 51502 - ”Gearfood” CLP HC VS 460 Food and Beverage - “KLÜBER” Industry only EPDM KLÜBERSYNTH UH1 6-460 *) Authorized for use authorized under USDA H1 in foodstuffs - ”Gearfood”...
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PAGE 7 MAINTENANCE 7.4 Shaft Sealing through Single Mechanical Seal There are various constructions of mechanical seals. Especially advantageous is the use of standard mechanical seals according to DIN 24960. These seals have regardless of their brand the same fitting dimensions which makes them interchangeable. Mechanical seals with a coil spring can only be used for pumps which are run in one direction of rotation.
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PAGE 7 MAINTENANCE 7.3R Recommended for the following applications: - Low temperature (danger of freezing) - Operation in a vacuum (dry running) - Media which must be isolated from the atmosphere (eg. due to build up of solid deposits or because of less severe damage to the environment, like smell) Leakages will be transportet away by the quenching liquid.
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PAGE 7 MAINTENANCE c) Top lubrication Attention: For vertically installed pumps with overhead drive as type BT/NT: On initial start-up the mechanical seal has not come in contact with the medium. It runs therefore dry for a short period of time until the air is displaced from the pump housing.
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8 TROUBLE - SHOOTING AND PAGE REMEDYING 8 Trouble-shooting and remedying 8.1 Trouble chart The chart overleaf lists possible problems as - the type - the likely reason / cause - the remedy ▲ A problem may have various causes: several boxes in the vertical column are marked with a cross ▲...
8 TROUBLE - SHOOTING AND PAGE REMEDYING 8.0R Possible Problems Possible Causes Remedy Fill the pump up, then pump through manually using In new pumps or stators: a suitable appliance; if necessary use glycerine as the static friction is too great. lubricant in the stator.
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8 TROUBLE - SHOOTING AND PAGE REMEDYING Possible Problems Possible Causes Remedy Fit a new stator. Check the liquid medium agrees x x x The stator material is brittle. with order details; if necessary change the stator material. Change rotor, establish the cause. Wear and tear, x x x The rotor is worn out.
9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING 9 Dismantling and assembly of the pump housing 9.1 Disassembly and assembly of end connection, stator and pump housing The pump and the connected pipe work must be emptied and cooled down! ■...
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING 9.0R Caution for pumps with tubular rotors: Where the walls of tubular rotors are worn in the wear zones, pumping medium may occur inside the rotor and may come out when pulling off the stator. Ensure that protective measures have been taken when pumping dangerous media! ■...
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING 9.1.2 Assembly Before assembly, clean all accessible seals. Do not grease them! Unless otherwise indicated, the following tightening torques [Nm] apply to screws: Strength grade 10.9 12.9 A2-70 A4-80 A4-70 Thread 1050 1400 1200...
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING 9.1R When sliding on the stator (3005) to the rotor (1999) there is danger of crushing the fingers. Do not reach inside the stator. ■ Push the stator (3005) with a rotating movement on to rotor (1999).
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING Fastening the end connection (2005): ■ Screw the hex nuts (3020/B) down into the thru bolts (3010) as far as possible. ■ Slip on the first washers (3070), the support foot (2035/1), the second washers (3070), the end connection (2005) and tighten with the spring washers (3015) and the hex nuts (3020/A).
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING ® 9.2 Assembly and disassembly of the iFD-Stator ® iFD-Stator - new stator technology ® The iFD-Stator (3005) is a patented design and comprises the stator (3000), the stator housing 3000 3000 (3001) and the stator clamping sleeve (3002).
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING On the sleeve you will find icons as a reminder to clarify the following steps of the procedure: Step 3: Disassemble the stator housing (3001/3002) I Evenly compress the stator housing (3001) across its diameter with, for example, a pair of screw clamps or a vice until the clamping force exerted by the sleeve (3002) on the stator housing (3001) is released.
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING I Slide the new stator (3000) into the stator housing (3001) with the inlet cone positioned towards the input side of the pump and the faces at either end protruding equally. Tip: Inspect the rotor when replacing the stator.
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9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING ® The axial compression of the whole iFD-Stators ensures that the optimal pre-stress is provided for the rotor. At the same time the axial compression ensures the sealing of the housing ends. Tip: Record the replacement interval directly on the stator.
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iFD stator ® 9.3.1 Safety Precautions The following formats are used for specific safety and other instructions: DANGER! Safety notice! Non-observance of the following measures will cause death or serious injury immediately. ▶ Measure ▶ Measure WARNING! Safety notice! Non-observance of the following measures may cause death or serious injury. ▶...
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Dismantling and Assembly of the Pump Housing Instructions: Instruction with prerequisites: ü List of the necessary prerequisites (e.g. preliminary work). @ List of the tools and materials required. Working step Working step Working step with sub-items: Sub-item 1 Sub-item Sub-item Next working step with sub-items : Sub-item 1 Sub-item...
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Dismantling and Assembly of the Pump Housing If present - remove STP-2A: Take the STP-2A's cable out of the guide slot. Pull STP-2A out of the sensor protection tube. STP-2A is removed. Remove end connection and first support foot: ü iFD stator ®...
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Remove iFD stator ® 2.0: ü Stator bolts and support feet are removed (see above). Pull iFD stator ® 2.0 (3005) off the rotor (1999). Removal is made easier when the iFD stator ® (3005) is rotated at the same time as it is pulled off. It is possible that the iFD stator ®...
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Dismantling and Assembly of the Pump Housing Remove elastomer. ü Upper shell is removed (see above). Take elastomer (3000) out of lower shell (3002). Elastomer is removed and can be replaced. 9.3.5 Cleaning Clean parts: ü ® The iFD stator 2.0 is disassembled (→...
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9.3.6 Assembly All parts must be clean! It is particularly important that there is no dirt between the elastomer and the upper and lower shells during installation. Prepare lower shell: ü Parts are cleaned (→ Chapter 9.3.5 Cleaning). If this has not yet been done: As shown, assemble the closure (3003) using the round fillet (3003-3), flat fillet (3003-2) and screws (3003-1).
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Dismantling and Assembly of the Pump Housing Insert elastomer: ü Lower shell is prepared (see above). @ Heat-conductive paste If an STP-2A is built in: Fill around half the sensor protection tube (see white arrow) with heat-conductive paste. Insert elastomer (3000) into lower shell (3002). The sensor protection tube for the STP-2A must be located at the milled cut-out of the lower shell (3002) (see white arrow).
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Insert upper shell: ü The elastomer is inserted and aligned (see above). Fit hook-shaped rear fillet of the upper shell (3001) in counterpart of the lower shell (3002). Close upper shell (3001) until there is the first resistance from the elastomer (3000). Upper shell is inserted.
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Dismantling and Assembly of the Pump Housing Align upper shell. ü The upper shell sits close onto the elastomer (see above). Align upper shell (3001) in the centre of the elastomer (3000) and parallel to the lower shell (3002). Upper shell is aligned. Shut closure: ü...
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9.3.7 Installation Attention! The funnel-shaped inflow channel (A) on the front end of the elastomer (3000) always faces the inlet side. This means normally towards the rotor (1999) (pump housing). The flat end (B) faces the end connection (2005). Put iFD stator ®...
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Dismantling and Assembly of the Pump Housing Fit end connection: ü The second support foot (if present) and stator bolts are fitted. Screw hex nuts (3020/1) and washers (3070/1) onto both lower stator bolts (3010) fully in the direction of the pump housing.
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Fit dirt protection fillet: Fit dirt protection fillet (3006). ® iFD stator 2.0 is installed. The installation is completed. DANGER! Sparking in explosion-protected areas. Death or serious injury due to explosion! ▶ In explosion-protected areas, all the pump's housing parts must be earthed in accordance with the valid guidelines and regulations.
10 DISMANTLING AND ASSEMBLY PAGE OF THE ROTATING PARTS 10.0 10 Dismantling and assembly of the rotating parts with pin joints with SM-pin joint seal For removal of the rotor (1999) and coupling rod (1998) the pin joints should be dismantled as follows: ■...
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10 DISMANTLING AND ASSEMBLY PAGE OF THE ROTATING PARTS 10.0R ■ Press the pin (5075) out of the rotor (1999), the connecting shaft (1050) or the adapter (5055/5056). ■ Drain the oil into a receptacle. ■ Dispose the oil environmentally friendly. 1050 1999 5075...
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10 DISMANTLING AND ASSEMBLY PAGE OF THE ROTATING PARTS 10.1 10.2 Assembly For fitting the rotor (1999) with coupling rod (1998), the two pin joints should be assembled as follows: If a connection sleeve (5055/5056) is installed: See Page 10.3, Section 10.3 - Fitting and Removal of Connection sleeves. ■...
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10 DISMANTLING AND ASSEMBLY PAGE OF THE ROTATING PARTS 10.1R ■ Slip the circlip (5065) on to the coupling rod (1998). ■ Slide the safety sleeve (5110/5115) on to coupling rod (1998) so the inside diameter of chamfering (A) is being placed towards the coupling rod (1998) extension.
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10 DISMANTLING AND ASSEMBLY PAGE OF THE ROTATING PARTS 10.2 ■ Remove the hose. ■ Push the pin (5075) entirely into the bore of head of 8060 5075 8060 rotor (1999), connecting shaft (1050) or connection sleeve (5055/5056) and retain in place. ■...
11 DISMANTLING AND ASSEMBLY PAGE OF THE CONNECTING SHAFT 11.0 11 Disassembly and assembly of the connecting shaft along with the shaft sealing For shaft sealings with set ring (7086) and cramps (7081), the disassembly is carried out in accordance with Section 11.3. 11.1 Disassembly ■...
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11 DISMANTLING AND ASSEMBLY PAGE OF THE CONNECTING SHAFT 11.0R 11.2 Assembly Installing the shaft sealing (→ Section 12.2). ■ Grease the borehole of the connecting shaft (1050) (e.g. with TCE-Metallic 600) to prevent fretting corrosion). ■ Fit the connecting shaft (1050) along with the shaft sealing (W) into the lantern (0085) and push the connecting shaft (1050) onto the motor shaft in the process.
12 DISMANTLING AND ASSEMBLY PAGE OF THE SHAFT SEALING 12.0 12 Removal and Fitting of the Mechanical Seal Utmost cleanliness must be observed for all removal and fitting activities. Please avoid any damage to the sealing surfaces and gaskets. The sealing unit is dismantled on the shaft. I Remove all visible connecting screws and pull apart the seal housing on the shaft.
13 DISMANTLING AND ASSEMBLY PAGE OF SPECIAL UNITS 13.0 Inspection opening at the pump housing Gray cast iron model on from size NM045 2045 2055 2060 8050 G… Design for welded housings – nominal size DN 76,1 – ISO 2852 2018 2070 2650...
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13 DISMANTLING AND ASSEMBLY PAGE OF SPECIAL UNITS 13.1 Stator heating jacket (if present) 8030 3025 8030 Stator protecting tube (if present) 8030 3085 8030 Additional accessories, if fitted, pls. see after section 15. issued: 05.04.2017 Revision: text no. copy to: 13018-1/1...
14 RECOMMENDED STOCK PAGE OF WEAR PARTS 14.0 14 Recommended Spare Parts (Pump with pin joints with SM-seal) In general, we have all spare parts in stock. Our subsidiaries and exclusive representatives also hold a certain stock. For special cases and when short waiting periods are not acceptable, we recommend to keep an amount of spare parts, corresponding to the pump, in stock on site as follows: Pieces...
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14 RECOMMENDED STOCK PAGE 14.0R OF WEAR PARTS For placing a spare parts order, it is absolutely necessary to give the following details: - Quantity / Unit - Designation - Pos. / Ident-Number Note: The sectional drawing may contain position numbers which do not show in the spare parts list.
15 SPARE PARTS LIST, PAGE SECTIONAL DRAWINGS, DATA SHEET 15.0 15 Spare parts list, sectional drawings, data sheet issued 12.07.2017 Revision text no. copy to: 15000-1/1...
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G146000_20170424 - NM038BY - D8411276 - 4300003998 - 000100 - NPS ab NM063 ab NM063 from NM063 from NM063 1998 1998 5065 5115 5075 1040 1045 1050/1999 5425 8235 5065 5115 5075 1040 1045 1050/1999 8060 8060 mit Loctite 245 gesichert...
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Gültigkeit für Wasser (1 cP) bei 20 °C. Toleranzen nach VDMA 24284 Toleranzgruppe II. Valid for water (1 cP) at 20 °C (70 °F). Tolerances are in accordance with VDMA 24284 tolerance group II. Rev.: 03/2007 Technische Änderungen vorbehalten. / Technical changes reserved. www.netzsch-pumpen.de...
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O&M's German language for spare parts ist German despatch method packed with pump medium Download number language for 2nd O&M's German language 2nd spare parts list German NM038BY - D8411276 - 4300003998 - 000100 - NPS 00229929...
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Quench/NBR shaft seal connection 1/8"BSP shaft seal accessory seal pot accessory execution 125ml reserve f.quench accessory material Pot PVC-Ms; screws St.galvani. rotating parts rotating parts materials CrNiMo17-12-2 NM038BY - D8411276 - 4300003998 - 000100 - NPS 00229929...
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30,000 shaft length (mm) cross drilling l / d l=27/d=8 drawing No. WN0146 (acc.Platform) sub assembly material base plate steel powder coated base plate execution base plate hat trapeziform NM038BY - D8411276 - 4300003998 - 000100 - NPS 00229929...
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Contacts NETZSCH Pumpen & Systeme GmbH Geretsrieder Str. 1 84478 Waldkraiburg, Germany Telephone: +49 8638 63-0 Fax: +49 8638 67981 E-mail: info.nps@netzsch.com Internet: http://www.netzsch.com Team of advisors: During our German business hours from Monday to Thursday 08:00 to 17:00 and Friday 08:00...
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- EN 809:1998+A1:2009/AC:2010 This declaration loses its validity should the machine be modified or not be used as intended. Authorised representative: Reinhard Denk (Head of Design) NETZSCH Pumpen & Systeme GmbH Geretsrieder Straße 1 D-84478 Waldkraiburg Waldkraiburg, on the 21.02.2018...
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- 2014/35/EU of 26 February 2014 This declaration loses its validity should the machine be modified or not be used as intended. Authorised representative: Reinhard Denk (Head of Design) NETZSCH Pumpen & Systeme GmbH Geretsrieder Straße 1 D-84478 Waldkraiburg Waldkraiburg, on the 21.02.2018...