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No.
Item
23 * Front fork
Shock absorber
24 *
assembly
25 * Drive chain roller and
support guide
26 * Rear suspension
Swingarm pivot bear-
27 *
ings
28
Sidestand
29 * Steering head
30 * Tires and wheels
Moving parts and
31 *
cables
32 * Throttle grip
Routine
• Check operation and for oil leak-
age.
• Adjust if necessary.
• Clean dust seal and lubricate with
lithium-soap-based grease.
• Replace fork oil.
• Replace oil seals.
• Replace protector seal.
• Check operation and adjust.
• Tighten if necessary.
• Lubricate with lithium-soap-based
grease.
• Check for wear or damage.
• Replace if necessary.
• Check operation and tighten if
necessary.
• Lubricate with molybdenum disul-
fide grease.
• Check bearing assemblies for
looseness.
• Lubricate with molybdenum disul-
fide grease.
• Lubricate with lithium-soap-based
grease.
• Check operation, free play, and
tighten if necessary.
• Clean and lubricate with lithium-
soap-based grease.
• Replace bearings.
• Check tire air pressure, wheel
runout, spokes for looseness, and
tires for wear.
• Tighten sprocket bolts if neces-
sary.
• Check wheel bearings for loose-
ness.
• Lubricate wheel bearings with lith-
ium-soap-based grease.
• Replace wheel bearings.
• Lubricate.
• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.
MAINTENANCE INTERVALS
Every
After
race
break-in
(about 2.5
hours)
3-3
Every
Every
third race
fifth race
(about 7.5
(about 12.5
hours)
hours)
the motor-
As
required
(After
washing
cycle or
riding in
the rain)
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Troubleshooting
