Page 1: Table Of Contents
Relcross Ltd, Hambleton Avenue, Devizes Wiltshire, SN10 2RT Tel: 01380 729 600 Fax:01380 729 888 Web: www.relcross.co.uk E-mail: sales@relcross.co.uk INSTALLATION INSTRUCTIONS REL1001 & REL1002 For single action, single doors only Contents: Physical Mounting & Installation Instructions (Pull Side and Push Side Versions) Base Plate –...
Page 2: Physical Mounting & Installation Instructions
Physical Mounting & Installation Instructions (Pull Side and Push Side Versions) Important – Do not proceed without checking the following basic points. The door must be single action, single swing. The operator is a mains powered unit and must not be mounted externally. Establish the correct application, i.e.
Page 3: Base Plate - Horizontal Alignment
Base Plate – Horizontal Alignment (Pull & Push Side Applications) The first critical dimension is dimension A. This dimension (100mm) is taken from the pivot point of the door to the center of the arm spindle on the operator and is consistent with all installations.
Page 4: Base Plate - Vertical Alignment (Pull Side Application)
Base Plate - Vertical Alignment (Pull Side Application) There are two optional mounting heights for the base plate. The installer must determine the most appropriate location based upon the availability of a secure fixing area and headspace at the transom. Important Notes Vertical alignment must also take into account the fixing method for the arm.
Page 5 Option 1 - Standard 85mm up from the top of the door Option 2 – High Transom Fixing 112mm up from the top of the door Revision: 24/03/2011 Page 5 of 17...
Page 6: Base Plate - Vertical Alignment (Push Side Application)
Base Plate - Vertical Alignment (Push Side Application) All installations for push side applications, irrespective of door height or reveal size, require the centerline of the base plate assembly be measured at 80mm from the underside of the stop on the push side. (See Fig 6) Base Plate Fixing Secure the base plate at six points*.
Page 7: Fixing The Gear Motor (Main Operator Body)
Fixing the Gear Motor (Main Operator Body) Carefully align the Gear Motor’s clearance holes to the M8 screws on the base plate. Feed the cables through and then fix securely using the washers and nuts provided (13 socket spanner). Re-secure the transformer, insert the two way plug into socket on ZP10 board. Make all electronic connections (see the following section).
Page 8 Arm Installation Push Side (Articulated Arm Installation) Having already established the mounting height of the Gear Motor it is now necessary to fit the appropriate black plastic shim sleeve to the arm spindle. The choice of shim will dictate the fixing point height for the arm shoe at the door. It is necessary to check that an effective fixing can be made at this point (see drawing).
Page 9: Electrical Specification
See drawings and the following table. Σ <120° Σ <180° A = 100 A = 100 B < 420 B < 120 C < 350 C < 50 D = 250 D = 250 Electrical Specification Power Requirement - Standard 230V ac mains supply, Control Board Voltage –...
Page 10 ZP 10 Motherboard Layout Key to drawing 1. Fuse - 240 V AC supply 2. 24 V DC Backup battery 3. 10 way connector connection 4. LBP7 connection for 5. Fuse 6. DOC P Connector 7032 board 7. Fuse Chiursura (close) 9.
Page 11: Electrical Connection
Electrical Connections The ZP10 motherboard has components susceptible to damage by static discharge, when making connections observe necessary anti-static precautions. 1. Connect a 230V main supply from a fused spur to the transformer - live to the fuse, ensuring the unit is correctly earthed. Activation &...
Page 12: Master And Slave Connection
Important If the doors are to be locked when not operational (ie during silent hours) it is strongly recommended that a keyswitch isolating any PIRs be installed to prevent activation when locked. Wedging the doors open or locking them without using an override may cause permanent damage to the ZP10 circuit board.
Page 13: Setting Operating Speeds & Opening Times
Setting Operating Speeds & Opening Times Trimmers 12, 13 & 14 are used for this exercise (see Control Panel Drawing). The normal operating speed with the VEL Trimmer (12 on the drawing), i.e. the door speed on both the opening and closing cycles – the first 60 degrees. The operator is factory set at a mid range setting.
Page 14: Installation Of Battery Back-Up
Installation of Battery Back-Up Observe all necessary anti-static precautions at all times. The operator is equipped with a Battery Back-Up feature comprising: 1. 2 off Yuasa 12V 0.8Ah valve regulated lead acid batteries. 2. 1 off MA7032 daughter board Ensure the power is disconnected and check the supply is dead. Locate connections for the LBP7 at the upper left hand side of the motherboard.
Page 15: Relcross Automatic Operator - General Characteristics
Designed and manufactured for Relcross by Came S.p.A. with an IP40 protection level. Supplied c/w battery back-up feature (including 2 batteries) standard. Warranty period – 12 months. Model REL1001 Supplied c/w ‘Slide’ Arm for Pull Side applications only. Model REL1002 Supplied c/w ‘Articulated’ Arm for Push Side applications only. Technical Characteristics...
Page 16: Troubleshooting
Troubleshooting Operator does not move: 1. Check 240V AC power to transformer correct, (LEDs on daughter board 7032 should be illuminated) If no power check supply fused spur and fuse on transformer. 2. Check dipswitches in correct position (4 & 8 to on for simple set up - P13) 3.
Page 17 Optional microswitch deployed where the door opens onto a wall and the safety sensor detects the wall halting the door prematurely Screw microswitch to 2 holes drilled in PB 1100 top of motor Operator motor casing. Cable permits either N/O or N/C connection Rail to protect walls from...

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