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Summary of Contents for JAKA MiniCab
- Page 1 JAKA Robotics Hardware User Manual JAKA MiniCab Original Instructions (en) File Version: 1.2 Robot: Zu series, Pro series...
- Page 2 The manual is the exclusive property of the JAKA Robotics Ltd. (hereinafter referred to as the “JAKA”) and JAKA fully reserves its copyright and interpretation right. This manual and parts thereof must not be reproduced or copied without JAKA’s written permission.
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Page 3: Table Of Contents
Contents Chapter 1 Safety Specification ....................... 7 Introduction ............................. 7 Safety Warning Signs Description ....................7 Safety Precautions .......................... 7 Responsibility and Risk ........................8 Emergency ............................9 Precautions for Transportation and Handling ................. 9 Chapter 2 Quick Start ..........................10 Typical Application Schematic Diagram .................. - Page 4 Function Application ........................25 Electrical Service Requirements .................... 25 6.2.1 Emergency Stop ........................26 6.2.2 Switch-ON/OFF ........................26 6.2.3 LED State Indicator ........................ 28 6.2.4 Integrated UDIO ........................28 6.2.5 Braking Voltage Setting ......................... 29 Network Settings ........................... 30 Introduction to Network Interface ................... 30 6.4.1 Wi-Fi ............................
- Page 5 Preface JAKA MiniCab is a new compact robot controller that can be used with the JAKA Zu series and JAKA Pro series of collaborative robots. JAKA robotics uses the control mode of mobile intelligent terminal and APP to connect with the robot. And one mobile terminal can control several robots.
- Page 6 Product List When you purchase a JAKA MiniCab robot controller separately, the product you receive is as follows: Name Quantity JAKA MiniCab Control stick Power supply, emergency stop, IO terminals Wi-Fi antennas Brackets and matching screws Guide rail installation assembly (Optional) File Version: 1.2...
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Page 7: Chapter 1 Safety Specification
1. Professional personnel are required to install and commissioning the MiniCab and the robot in accordance with the specifications. 2. The setting and modification of robot parameters shall be carried out by authorized personnel and unauthorized personnel shall be prevented from changing parameters. -
Page 8: Responsibility And Risk
All safety information contained in this manual shall not be construed as a guarantee of JAKA, and injury or damage caused by an operator may occur even if all safety instructions are complied with. -
Page 9: Emergency
1. Make sure your back or other parts of your body are not overloaded when you are lifting the device. Use suitable lifting equipment. JAKA is not liable for the damage caused during the transportation of the equipment. 2. Ensure that installation instructions are strictly followed during robot installation. -
Page 10: Chapter 2 Quick Start
Before reading this chapter, make sure that you have read and fully understood the Safety Specifications in Chapter 1. This chapter will provide a quick introduction to JAKA MiniCab's basic components and usage as a preliminary understanding of the robot. For detailed mechanical and electrical specifications, please refer to other chapters. -
Page 11: Operation Terminal
Figure 2-2 Typical Application Diagram of Composite Robot As shown in Figure 2-2, the JAKA MiniCab can be used with mobile platforms such as AGV, and the 48V power battery inside the AGV can be used to provide power, which is compact in size with an easy and simple integration. - Page 12 Reset button orientation set by the JAKA Zu APP. When the program runs to the default position, press and hold the button, and the lock indicator is blue.
- Page 13 When using the control stick to operate the robot, ensure that the robot you are operating is within your sight and follow the relevant safety guidelines to avoid any harm to personnel or equipment near the robot. File Version: 1.2 13 / 37 JAKA MiniCab Hardware User Manual...
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Page 14: Chapter 3 Mechanical Specification
Chapter 3 Mechanical Specification MiniCab is compact in design, featured with small size and high integration. It is mainly used in conjunction with the JAKA products and peripheral accessories. Figure 3-1 Product Appearance Rendering 3.1 Outline Dimension The dimensions of JAKA MiniCab are shown in Figure 3-2. Standard accessories include brackets, which support panel mounting and base mounting. -
Page 15: Specification
3-3. 4 M3 screws shall be selected for fixing parts, and the dimention of mounting holes is shown in Figure 3-2. When the fixed plate is a moving platform, in order to reduce the impact of moving vibration on MiniCab, it is recommended to add a rubber washer between the MiniCab and the fixed plate. - Page 16 Figure 3-4 Base Installation Schematic Diagram MiniCab supports the bottom mounting and fixing mode, as shown in Figure 3-4. 4 M3 screws are selected for fixing, and the dimention of the bottom mounting hole are shown in Figure 3-2. When the fixed plate is a moving platform, in order to reduce the impact of moving vibration on MiniCab, it is recommended to add a rubber washer between the MiniCab and the fixed plate.
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Page 17: Installation Environment Requirements
MiniCab. In order to ensure the MiniCab can be cooled by a fan and natural convection, please refer to Figure 3-6 for installation, and reserve a distance of more than 100mm(3.94in) between each MiniCab (heat dissipation requirement), and reserve a distance of more than... -
Page 18: Chapter 4 Electrical Specification
This chapter mainly describes the absolute limit parameters of MiniCab and the recommended conditions of use. When using the robot and MiniCab, users shall follow the recommended electric parameters, and reaching or exceeding the limit parameters may cause damage to the controller hardware. -
Page 19: Typical Power Consumption
(3) The peak value of the output current is related to the model and working status of the adapted robot. Derating is recommended when the MiniCab is used with Zu 12 and Zu 18. (4) The surface of the controller is hot during operation, which is required to be used in well-ventilated and heat-dissipating conditions. -
Page 20: Chapter 5 Definition Of Interface
Chapter 5 Definition of Interface MiniCab has user interfaces on the front panel and side panel. The front panel includes 20PIN integrated I/O, USB, HDMI, LAN, control stick and E-STOP interface, Wi-Fi status indicator and power button. The side panel includes a power input interface, a robot connection cable interface, 2.4G Wi-Fi antenna, and an internal integrated router reset button. - Page 21 RS485, master station interface Usually used to extend the RS485 interface of I/O board MasterBus_RS485B card SlaveBus_RS485A RS485, slave station interface Usually used for external PLC and other equipment SlaveBus_RS485B communication File Version: 1.2 21 / 37 JAKA MiniCab Hardware User Manual...
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Page 22: Control Stick Interface (Stick)
Reserved System reservation Logic ground Note: (1) Only used to connect JAKA control stick. External interface cannot be modified arbitrarily. 5.1.3 Emergency Stop Interface (E-STOP) File Version: 1.2 22 / 37 JAKA MiniCab Hardware User Manual... -
Page 23: Side-Panel Interface
VP+ is the power supply voltage of the robot arm; meanwhile, VP+ can also supply the internal logic power supply. Interface definitions are as follows: VP+ VL+ Figure 5-6 Diagram of Power Interface File Version: 1.2 23 / 37 JAKA MiniCab Hardware User Manual... -
Page 24: Robot Interface
1.63mm and above. 5.2.2 Robot Interface The COBOT interface is the terminal of the robot arm. Both terminals support the function of anti-freeze latch. JAKA provides adaptive cables. File Version: 1.2 24 / 37 JAKA MiniCab Hardware User Manual... -
Page 25: Chapter 6 Detailed Introduction
MiniCab power interface includes three input terminals: robot logic power supply input VL+(Pin1), robot arm power supply input VP+(Pin2) and common negative GND(Pin3). The VP+ and VL+ inputs are supplied to the MiniCab logic circuit via diodes. Thus, just need to plug in VP+ and GND externally. -
Page 26: Emergency Stop
Figure 6-3 Emergency stop - multiple-circuit switch 6.2.3 Switch-ON/OFF After powering MiniCab for 4 seconds, MiniCab can be powered on. There are three ways to switch on and off: 1. Switch on and off via the control stick: File Version: 1.2... - Page 27 PIN5 (Remote_off) interface and the negative pole to PIN6 (GND). External power supply or internal UDIO_24V can be used. Press K2 for more than 3s and then release, the controller will be powered off. File Version: 1.2 27 / 37 JAKA MiniCab Hardware User Manual...
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Page 28: Led State Indicator
The integration interface has 7 channels of IO, and each channel of UDIO_x has the function of NPN input and NPN output. Users can select each channel separately in the APP. 1. DI Digital Input: UDIO_COM Low level range 0~7V File Version: 1.2 28 / 37 JAKA MiniCab Hardware User Manual... -
Page 29: Braking Voltage Setting
3. Dual channel redundant security architecture MiniCab isolates UDIO internally. When high safety performance is required, UDIO1 and UDIO2, UDIO3 and UDIO4, UDIO5 and UDIO6 can be combined into three I/O pairs to ensure that MiniCab can detect relevant signals in case of emergency. -
Page 30: Network Settings
MiniCab has its own Wi-Fi hotspot, which is set to password-less by default. Users can connect to MiniCab through wireless terminals. When the MiniCab is powered on, the Wi-Fi indicator on the right side of the panel lights up and when connected to Wi-Fi, the Wi-Fi indicator flashes. MiniCab and the robot arm can be controlled through the JAKA Zu APP. - Page 31 Please do not set LAN2 network segment with the same IP address as LAN1 network segment, otherwise you will be unable to log in. If LAN2 must be set as 10.5.5.x, please contact JAKA technical service personnel to modify LAN1 network port.
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Page 32: Chapter 7 Maintenance And Repair
All safety instructions in this manual shall be strictly followed during maintenance and repairing operation. Repairing operation shall be carried out by authorized system integraters or JAKA technical service personnel. The parts shall be returned to JAKA according to the service manual. -
Page 33: Preventive Inspection Activities
1. In order to ensure long-term normal use of the product, periodic check shall be done; 2. Periodic check shall be thorough, including internal check and cleaning of the robot and controller; 3.It is recommended for the authorized partners from JAKA to perform those preventive maintenance subjects. 7.3 Replacement and Preservation of Components When changing the parts of the robot control device, please comply with the following precautions for safe operation. -
Page 34: Preservation Of Components
It is easy to generate static when kept in extremely dry conditions. The shock of electrostatic discharge may damage the semiconductor. Please store it in an anti-static bag. Other environment condition File Version: 1.2 34 / 37 JAKA MiniCab Hardware User Manual... - Page 35 Please keep it in an environment that does not produce poisonous gas, dirt and dust. Do not place heavy objects on it during storage. File Version: 1.2 35 / 37 JAKA MiniCab Hardware User Manual...
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Page 36: Chapter 8 Warranties
Warranty default becoming evident. JAKA has the ownership of the equipment or components that are replaced or returned to JAKA. Any other claim arising out of or relating to the equipment is excluded from the scope of the Warranty. Nothing in this Warranty shall attempt to limit or exclude a Customer’s Statutory Right, nor the manufacturer’s liability for death or personal injury resulting from its negligence. - Page 37 JAKA ROBOTICS CO., LTD. Add.: Building 33-35, 610, Jianchuan Rd., Minhang District, Shanghai E-mail: support@jaka.com Web: www.jakarobotics.com...