GATEXPERT PY1200AC User Manual

GATEXPERT PY1200AC User Manual

Sliding gate opener

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Sliding Gate Opener
User Manual
PY1200AC/PY1800AC/PY2500AC
Website: www.gatexpertstore.com
E-mail: sales@gatexpertstore.com

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Summary of Contents for GATEXPERT PY1200AC

  • Page 1 Sliding Gate Opener User Manual PY1200AC/PY1800AC/PY2500AC Website: www.gatexpertstore.com E-mail: sales@gatexpertstore.com...
  • Page 2 Instructions for PY1200AC/PY1800AC/PY2500AC WARNING  Instructions must be read before installation. Please follow these instructions carefully, incorrect installation could affect gate operation.  When mounting and positioning this product please ensure the power cable is unplugged.  The motor cover will need to be removed to mount the motor to the mounting plate or directly to the concrete footing.
  • Page 3 Please fill in the order information in the form below.  All personal information you provided will be only used for warranty service and kept  strictly confidential. Refer to this list when contacting GATEXPERT for technical service or assistance with  your automatic gate opener.
  • Page 4: Table Of Contents

    Instructions for PY1200AC/PY1800AC/PY2500AC CONTENTS Default Setting Instruction......................1 Safety Instruction..........................2 Parts List............................3 Technical Parameters........................5 Installation............................5 Before You Start..........................5 Tools Required / Example Sliding Gate………................5 Step 1 - Gate Preparation......................6 Step 2 - Checking Manual Release.....................6 Step 3 - Removing / Installing Motor Cover.................7 Step 4 –...
  • Page 5: Default Setting Instruction

    Instructions for PY1200AC/PY1800AC/PY2500AC Default Setting Instruction The gate opener will open the gate to the right-hand side as its default setting. By default, the opener mounts on the right-hand side. (Figure 1) Gate in closed position Gate in open position...
  • Page 6: Safety Instruction

    Instructions for PY1200AC/PY1800AC/PY2500AC Safety Instruction Warning: Incorrect or improper use of this product can cause damage to persons, animals or properties. · Please ensure that the input voltage used matches with the supply voltage of gate opener. · All modifications to wiring or electrics, and any adjustment or maintenance to input voltage must be done by a qualified electrician.
  • Page 7: Parts List

    Instructions for PY1200AC/PY1800AC/PY2500AC Parts List Parts List (standard configuration) Picture Name Quantity Motor Manual Release Keys Remote Controls Spring Limit Switch Accessories Box/ Magnetic Limit Switch Accessories Box Spring Limit Switch Stop 1 set 4-1-1 Spring Limit Switch Stop Mounting Screw M6X10...
  • Page 8 Instructions for PY1200AC/PY1800AC/PY2500AC Picture Name Quantity Anchor Bolt M10 Nuts M10 Flat Washers φ10 Spring Washers φ10 Note: Extra flat washers and spring washers are spare parts. Parts List (optional) Picture Name Quantity Galvanized Gear Rack 1m/pc Nylon Gear Rack...
  • Page 9: Technical Parameters

    17KG 17.5KG Installation Before You Start · PY1200AC/PY1800AC/PY2500AC Sliding Gate Automation Kit is suitable for powering the opening and closing motion of gates up to 1200, 1800, 2500kg in weight, up to a length of 12m. · Gate motion is achieved by the rotating output gear of the gate opener driving the gear rack (sold separately) fitted to the moving gate.
  • Page 10: Step 1 - Gate Preparation

    Instructions for PY1200AC/PY1800AC/PY2500AC Example Sliding Gate Gate Track and Track Wheels Gate End Catch Gate Guide Rollers Gate Stop Figure 4 Please ensure that the gate opener power cable is not plugged in at any stage before Step 8. Step 1 - Gate Preparation ·...
  • Page 11: Step 3 - Removing / Installing Motor Cover

    Instructions for PY1200AC/PY1800AC/PY2500AC Turn 90° To make the motor into manual mode, insert the key In manual mode, the gear and open the manual release bar till it rotates by 90°. can turn freely and the gate can be operated by hand.
  • Page 12: Step 4 - Motor Pad Footing

    Instructions for PY1200AC/PY1800AC/PY2500AC Please Note: the rubber grommet must be fitted back onto the motor cover once the cover has been re-fitted/replaced onto the base of the motor. Step 4 - Motor Pad Footing · The motor pad concrete footing requires an area of no less than 450mm long x 300mm wide and a minimum depth of 200mm (Standard requirement).
  • Page 13 Instructions for PY1200AC/PY1800AC/PY2500AC Spring Washer Flat Washer Flat Washer The bolts and flat washer between mounting plate and motor base are used for adjusting the height of the motor. Figure 10 With Mounting Plate · Pre embed the anchor bolts as per Φ10 holes in Figure 8 before concreting, after hardening, place the mounting plate, fit and tighten anchor bolts.(as per figure 11).
  • Page 14: Step 6 - Gear Rack & Motor Alignment

    Instructions for PY1200AC/PY1800AC/PY2500AC Fitting Motor · Fit motor and mounting plate(if with) on the concrete footing. · Ensure the motor output gear and gear rack are correctly aligned. Gear and gear rack should be centered as much as possible. ·...
  • Page 15: Step 7 - Limit Switch Stops

    Instructions for PY1200AC/PY1800AC/PY2500AC Figure 14 Output Gear Figure 15 Step 7 - Limit Switch Stops Included in your gate opener kit are two limit switch stops which must be fitted to the gear racks on your gate to ensure safe operation.
  • Page 16 Instructions for PY1200AC/PY1800AC/PY2500AC It is extremely dangerous that without or incorrect installation of the limit switch stops can cause crash of gate, damage of internal structure of the motor, moreover, the gate may slide off the guide rail. Setting the Limit Switch Stops Closed Position ·...
  • Page 17 Instructions for PY1200AC/PY1800AC/PY2500AC Open Position · Position gate 150-200mm back from the gate stop open position. This will help in making sure you do not slam the gate into the end stop/catch when setting the open position under power. ·...
  • Page 18 Instructions for PY1200AC/PY1800AC/PY2500AC Open Position Limit Switch Stop Closed Position Limit Switch Stop The installation of spring limit switch stops is shown in figure above. Open Position Limit Switch Stop Closed Position Limit Switch Stop The installation of magnetic limit switch stops is shown in figure above.
  • Page 19: Step 8 - Powering On

    Instructions for PY1200AC/PY1800AC/PY2500AC Motor cover Magnetic limit switch Mounting plate Open Position Step 8 - Powering on · Ensure that the outer cover has been fitted and fastened back onto the motor base. · Before powering up the gate opener make sure the gate can travel by hand in manual mode (key unlocked).
  • Page 20: Step 9 - Testing Travel And Limit Stops

    Instructions for PY1200AC/PY1800AC/PY2500AC Step 9 - Testing Travel and Limit Stops Testing the Closed Position · Ensure gate opener is installed as per step 5, 6 and 7 and the sliding gate is in the middle position. · Press remote (remotes included in kit are factory paired to the motor). The sliding gate will begin to close.
  • Page 21: A Intelligent Control Board

    Instructions for PY1200AC/PY1800AC/PY2500AC A Intelligent Control Board Programming and Wiring Any works to the 110V/220V AC must only be performed by a licensed electrician. Ensure power is off before any modifications are made. Potentiometers Dip Switches Learn Button Hall Sensor...
  • Page 22: Dip Switch Adjustment

    Instructions for PY1200AC/PY1800AC/PY2500AC DIP Switch Adjustment All changes to these settings must be completed by a licensed electrician Figure 18 Number Function Description OFF–enabled Soft Start/Close ON–disabled Function Default position is OFF. OFF–Normal Open ON–Normal Close Limit Switch Setting Default position is ON, this should align with limit switch and is not recommended to be modified by the users.
  • Page 23: Potentiometer Adjustment

    Instructions for PY1200AC/PY1800AC/PY2500AC Potentiometer Adjustment All changes to these settings must be completed by a licensed electrician Figure 19 VR1: Stall Force Mode Maximum = More Force = Less sensitive Minimum = Less Force = More sensitive When Stall Force Mode is enabled (Dip switch 5 is at OFF position), the gate opener will detect obstacles and impacts to the gate.
  • Page 24: Terminal Instructions

    Instructions for PY1200AC/PY1800AC/PY2500AC Terminal Instructions All changes to these settings below must be completed by licensed electrician. J2 Terminal (as per Figure 15): Terminal 6: External Push Button Pedestrian Switch Terminal 5: External Open/Stop/Close/Stop Loop Control Push Button (Repeated Open/Stop/Close)
  • Page 25: Wiring To The Terminal

    Instructions for PY1200AC/PY1800AC/PY2500AC Wiring to the Terminal Insert the wire into the Using a screwdriver to Tighten with a screwdriver number on the terminal that loosen the screw on the to secure the wire in place. you are looking to connect to.
  • Page 26: Connecting Infrared Photocells

    Instructions for PY1200AC/PY1800AC/PY2500AC Connecting Infrared Photocells The below steps must be completed by licensed electrician. Highly recommend the use of infrared photocells as an additional safety feature. While closing, if the ray of the Infrared Photocell is blocked, the gate will stop and reverse immediately, to protect user and property security.
  • Page 27: Remote Control Operation

    Instructions for PY1200AC/PY1800AC/PY2500AC Remote Control Operation Three button mode remote control: OPEN/CLOSE/STOP of motor are controlled by three buttons separately on the remote control. Single button mode remote control: OPEN/CLOSE/STOP of motor are controlled by one button circularly on the remote control.
  • Page 28: B Standard Control Board

    Instructions for PY1200AC/PY1800AC/PY2500AC B Standard Control Board Programming and Wiring Any works to the 110V/220V AC must only be performed by a licensed electrician. Ensure power is off before any modifications are made. LEARN Button X3 Terminal Dip Switches X2Terminal...
  • Page 29: Dip Switch Adjustment

    Instructions for PY1200AC/PY1800AC/PY2500AC DIP Switch Adjustment All changes to these settings must be completed by a licensed electrician. Figure 24 Number Function Description ON-Three button switch: X4 Terminal OPN - Open, CLS - Close, STP - Stop, COM - Common Terminal...
  • Page 30: Terminal Instructions

    Instructions for PY1200AC/PY1800AC/PY2500AC Terminal Instructions All changes to these settings must be completed by a licensed electrician X5 Terminal: Limit Switch and Photocell Switch. Additional accessories sold separately 24VDC: Positive Power Supply for Accessories +24VDC. GND: Negative Power Supply for Accessories -GND.
  • Page 31: Wiring To The Terminal

    Instructions for PY1200AC/PY1800AC/PY2500AC Wiring to the Terminal Insert the wire into the number Tighten with a Using a screwdriver to on the terminal that you are screwdriver to secure loosen the screw on the looking to connect to. Refer to the wire in place.
  • Page 32: Connecting Infrared Photocells

    Instructions for PY1200AC/PY1800AC/PY2500AC Connecting Infrared Photocells The below steps must be completed by a licensed electrician. Highly recommend the use of infrared photocells as an additional safety feature. While closing, if the ray of the Infrared Photocell is blocked, the gate will stop and reverse immediately, to protect user and property security.
  • Page 33: Remote Control Operation

    Instructions for PY1200AC/PY1800AC/PY2500AC Loosen LR and GND on X5 Remove the jumper wire Terminal with a screwdriver. Make between LR & GND on X5 sure the power is disconnected Terminal. before doing so. Figure 26 Remote Control Operation Three button mode remote control: OPEN/CLOSE/STOP of motor are controlled by three buttons separately on the remote control.
  • Page 34: Maintenance

    Instructions for PY1200AC/PY1800AC/PY2500AC Press and hold the learn The ‘LED2’ will flash When the light is on, button (AN1) until ‘LED2’ repeatedly and then turn press the first button on flashes. off. After which the remote the remote control twice.
  • Page 35: Troubleshooting

    Instructions for PY1200AC/PY1800AC/PY2500AC Troubleshooting Any troubleshooting work below done to the motor must be completed by a licensed electrician and only whilst the power is off and the motor is unplugged! Problem Possible Reason Solution 1. The power supply is Connect the power supply.
  • Page 36: Drawing And Measurements

    Instructions for PY1200AC/PY1800AC/PY2500AC Drawing and Measurements Figure 28...

This manual is also suitable for:

Py1800acPy2500ac

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