Related Manuals for Red Winches HORNET2Q
Summary of Contents for Red Winches HORNET2Q
- Page 1 Hornet 2q HIGH MOUNT QUAD MOTOR THE ULTIMATE COMPETITION WINCH USER MANUAL r e d - w i n c h e s . c o m r e d - w i n c h e s . c o m sales@red-winches.com +44 (0)1460 297 355 >...
- Page 2 Contents About ........p3 Safety .
- Page 3 Ox motor fitted on all options for the ultimate power behind your winching This 4 MOTOR ultimate competition winch is the flagship RED Winches designed product, whose design has undergone extensive testing, worldwide. The end user can enjoy a professional highly engineered, precision, high performance competition electric winch capable of operating in the most demanding of situations all over the world.
- Page 4 Hornet 2q > The Hornet 2 QUAD Winch An air solenoid for the air brake is fitted next to the > Quick Start Guide motors at the top of the winch. This is fed by an air The H2Q is the ultimate choice when it comes to supply from the vehcile on-board compressor.
- Page 5 WINCHING SAFETY GUIDELINES Every winching / recovery situation has the potential and instructions on how to install your winch. for personal injury. In order to minimize that risk, it SAVE THIS MANUAL and other product literature is important to read this guide carefully before using found in this kit for future reference and review the winch.
- Page 6 > WARNING > WARNING > Warnings and Cautions > Moving Parts Entanglement Hazard > Moving Parts Entanglement Hazard Failure to observe these instructions could lead to serious injury or death. Failure to observe these instructions could lead to serious injury or death. As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES and NOTES.
- Page 7 For specifications the battery. and performance data, refer to the specification sheets and the RED Winches website. r e d - w i n c h e s . c o m >...
- Page 8 Hornet 2q GENERAL INSTALL DIMENSIONS WARNING: MOUNTING PLATE THICKNESS IS IMPORTANT FOR RELIABLE SAFE OPERATION THE MOUNTING PLATE THICKNESS SHOULD NOT BE LESS THAN 8MM (STEEL) IT MAY DAMAGE WINCH DURING OPERATION AND VOID ANY WARRANTY IF NOT THE CORRECT THICKNESS WINCH WEIGHT: 88KG (NO ROPE OR HOOK) r e d - w i n c h e s .
- Page 9 Hornet 2q (-) POWER CONNECTION M8 FEMALE THREAD FOR OPTIMAL PERFORMANCE: FEATURES 70MM (SECTIONAL AREA) CABLE ON EACH STUD, SUPPLIED DIRECT FROM YOUR COPPER BUS BARS BATTERY FOR THE ULTIMATE EFFICIENT TRANSFER THE ORIGINAL AND BEST RED WINCH OF POWER AIR BRAKE SYSTEM.
- Page 10 Hornet 2q THIS QUAD WINCH HAS THE ABILITY TO DRAW OVER 1000A 12V DC FROM YOUR VEHICLE WINCH CONNECTIONS BATTERIES WHEN WINCHING HARD, AT NEARLY (-) POWER CONNECTION M8 FEMALE AIR BRAKE THREAD IN 2 x POSITIONS FULL CAPACITY. SOLENOID FOR OPTIMAL PERFORMANCE: (SUPPLIED FITTED) MAKE SURE THERE IS ENOUGH POWER...
- Page 11 Hornet 2q WARNING ENSURE POSITIVE CABLE CONNECTION AND LUG USED IS INSULATED FROM ACCIDENTAL TOUCHING AND DOES OX MOTOR OVERVIEW NOT TOUCH ANY SURROUNDING PARTS OR MOTOR BUZZ BARS GENERIC FEATURES SOLID COPPER BUS BARS BUS BAR COVER TRANSFER ALL THE POWER SPLINED DRIVE EARTH CONNECTION EFFICIENTLY TO THE MOTOR...
- Page 12 Hornet 2q WINCH GEARBOX GREASE SPECIFICATION CASTROL SPHEROL L-EP2 BP ENERGREASE LS-EP2 WINCH IN MOTOR DIRECTION WINCH IN WINCH IN DRUM DIRECTION UNLESS SPECIFIED FASTENER TORQUE MOUNTING BOLTS 10 Nm GREASE APPLIED TO ALL GEARS M12 X 12 CAP HEADS ARE FITTED FOR OUR 24 Nm AND THEIR TEETH.
- Page 13 Hornet 2q UNLESS SPECIFIED GEARSETS FASTENER TORQUE HORNET2-MD-21 INTERMEDIATE GEAR (50 TOOTH - STD) 10 Nm GREASE SPECIFICATION HORNET2-MD-26 24 Nm INTERMEDIATE GEAR CASTROL SPHEROL L-EP2 (48 TOOTH - OD) 45 Nm BP ENERGREASE LS-EP2 80 Nm 160 Nm 200 Nm HORNET2-MD-20 MOTOR GEAR (15 TOOTH - STD)
- Page 14 Hornet 2q DRIVE SHAFT & FREESPOOL SYSTEM 3 X DRIVING DOWELS SLOTS USED TO DRIVE SHAFT DRIVE DRUM GREASE SPECIFICATION CASTROL SPHEROL L-EP2 BP ENERGREASE LS-EP2 UNLESS SPECIFIED FASTENER TORQUE 10 Nm 24 Nm PISTON SPINDLE AND PISTON TO BE 45 Nm LIGHTLY OILED WITH WD40 PRIOR TO ASSEMBLY.
- Page 15 AIR BRAKE ASSEMBLY 6MM AIR PIPE AIR FEED COMES FROM AIR BRAKE SOLENOID 90DEG FITTING OEM SUPPLIED AND BUILT ONTO THE WINCH UNLESS SPECIFIED FASTENER TORQUE BREATHER 10 Nm AIR BRAKE HOUSING 24 Nm PISTON O-RING 45 Nm 80 Nm PISTON BODY 160 Nm PISTON SEALING CAP...
- Page 16 GENERAL WINCH MAINTENANCE > General Maintenance > Basic Trouble Shooting Winch Motor Gets Hot Very Quickly • Overloaded or stalled during winching operation, • Check the battery regularly. Ensure that it is in good Powers in only one direction Poor earth to battery, worn motor, water or mud in condition and is fully charged.
- Page 17 USING YOUR H2Q WINCH A REFERENCE GUIDE TO WINCHING r e d - w i n c h e s . c o m > sales@red-winches.com +44 (0)1460 297 355...
- Page 18 WINCH HANDLING > Estimating Winch Loads The pull required to move a vehicle varies depending upon the type of ground upon which it stands. Before attempting to move a rolling load with a winch, The required pull as a percentage of its weight is as an estimate of the load should be made to ensure follows;...
- Page 19 THE HORNET2Q WINCH LOADING AND ELECTRICAL SUPPLY > Operating Capacity > Vehicle Electrical System The maximum operating capacity of the winch is It is important to understand how much power is being affected by the number of wraps of rope around the drawn from the battery by the winch.
- Page 20 • Do not bend the rope through an angle that is less than 6 times its diameter. (9mm x 6 = 54mm) RED Winches recommends you inspect a winch rope discolouration, as can UV light. Determine the cause before using it.
- Page 21 discoloration and destroy the rope if it ction. High temperatures can Image 7: This rope has been exposed to extreme heat. Unlike the compressed rope, it will not return to its original state if manipulated. discoloration and destroy the rope if it This rope should be destroyed.
- Page 22 WINCH ROPE CHARACTERISTICS Wire 8mm Wire 9mm Synthetic Plasma 11mm Estimated Breaking Load 4110Kg 5753Kg 9525Kg Factor of Safety Safe Working Load 2055Kg 2876Kg 4762Kg > Advantages/Disadvantages Wire Rope Synthetic Rope Not affected by heat Critical temperature 65° C Melting Point 140° C Wire rope is heavy and can be difficult to handle Easy to handle, lightweight, reduces sprung mass over vulnerable area over front axel Difficult to load, if tension is released wire will “birds nest”...
- Page 23 A GUIDE TO WINCH LOADINGS ON A T YPICAL 4X4 VEHICLE > Rolling Resistance Table Road Grass Dry Ground 1000 1071 Grass Wet Ground 1000 1125 1250 1375 1500 1625 1750 1875 Gravel 1000 1100 1200 1300 1400 1500 Shingle 1000 1250 1500...
- Page 24 Hornet 2Q - NOTES r e d - w i n c h e s . c o m > sales@red-winches.com +44 (0)1460 297 355...
- Page 25 Hornet 2 SERVICING > Service 1 > Service 2 > Service 3 Date Of Service Date Of Service Date Of Service _____________________________________________________ _____________________________________________________ _____________________________________________________ Serial No. Serial No. Serial No. ______________________________________________________________ ______________________________________________________________ ______________________________________________________________ Type of Winch Type of Winch Type of Winch _______________________________________________________ _______________________________________________________ _______________________________________________________...
- Page 26 Engineered to be better sales@red-winches.com | +44 (0)1460 297 355 r e d - w i n c h e s . c o m r e d - w i n c h e s . c o m >...
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