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RED
COBRA-2 - SINGLE MOTOR WINCH
WORKSHOP MANUAL WITH DRAWINGS
This winch is part of a group of winches whose designs have undergone
extensive testing. The end user can now enjoy a professional highly engineered
high performance electric winch capable of operating in the most demanding of
situations.The small compact size combined with its pulling power make it an
ideal winch for maximum impact when faced with minimal installation space.
TITLE
REDWINCH COBRA 2 - WORKSHOP MANUAL
Winches
RED
DRAWING NUMBER:
Telephone: +44 (0)1460 67744
COBRA-MANUAL
Email:
sales@red-winches.com
Drawing not to be reproduced or distributed in any format or method without specific permission from Redstart//Design.
www.red-winches.com
Winches
ULTIMATE PERFORMANCE PRODUCTS
SCALE
SHT
1:3
OF
1
15
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Summary of Contents for Red Winches Cobra-2
- Page 1 Winches COBRA-2 - SINGLE MOTOR WINCH WORKSHOP MANUAL WITH DRAWINGS This winch is part of a group of winches whose designs have undergone extensive testing. The end user can now enjoy a professional highly engineered high performance electric winch capable of operating in the most demanding of situations.The small compact size combined with its pulling power make it an...
- Page 2 REV. DATE DESCRIPTION CHANGED BY 431.50 01/07/2019 PRODUCTION ISSUE 6mm AIR TUBE FEEDS BRAKE SOLENOID HERE MINIMUM MATERIAL THICKNESS OF 8mm TO BE USED FOR WINCH TRAY OR MOUNTING PLATE NETT WEIGHT: 30 Kg PACKED WEIGHT: 35Kg ENSURE ALL FASTENERS UNLESS SPECIFIED ARE TORQUED TO THE FASTENER...
- Page 3 BUS BAR COVER AIR BRAKE 12v OR 24v PNEUMATIC CONNECTION OX MOTOR AIR BRAKE ASSEMBLY EARTH TO BATTERY 6mm OD TUBE (AIR IN) GOES HERE: M8 BOLT 3 x TAPPED HOLES ARE AVAILABLE ALBRIGHT MOTOR SOLENOID BRAKE SOLENOID REAR VIEW FRONT FREESPOOL END COVER...
- Page 4 83 (REF) PULLEYS CAN BE SWAPPED OVER EASILY USIGN A FEW BASIC TOOLS. GIVING YOU TYHE CHANCE TO CHANGE THE RATIO AND SPEED OF THE WINCH TO MEET THE DEMANDS OF THE TRIP OR EVENT END COVER REMOVED TO SHOW PULLEY SYSTEM INSIDE 59 (REF) OVERDRIVE GEARING SETUP...
- Page 5 FREESPOOL END COVER FREESPOOL END HOUSING AIR BRAKE SOLENOID MOTOR ASSEMBLY AIR BRAKE TIE BAR GEARBOX HOUSING DRIVE HOUSING FAIRLEAD DRUM ASSEMBLY GEARBOX www.red-winches.com Winches ULTIMATE PERFORMANCE PRODUCTS DRAWING NUMBER: SCALE TITLE RED WINCH COBRA 2 - EXPLODED VIEW Telephone: +44 (0)1460 67744 COBRA-MANUAL Email: sales@red-winches.com...
- Page 6 12v or 24v POSITIVE FEED FROM YOUR VEHICLE M8 BOLT CONNECTION (70mm ² CABLE MINIMUM) NOTE: AIR BRAKE MUST BE RELEASED AT THE SAME TIME THE WINCH IN OR WINCH OUT SIGNAL IS AIR SOLENOID FOR GIVEN AIR BRAKE THIS IS WHAT THE DIODE INSIDE THE AIR SOLENOID CAP DOES FOR THE WINCH DETAIL B...
- Page 7 MOTOR/ ITEM NO. DESCRIPTION Default/Q COBRA END HOUSING ASSEMBLY DRIVE SHAFT & FREESPOOL ASSEMBLY COBRA WINCH BODY ASSEMBLY HAWSE FAIRLEAD M10 x 40 CAP HD SCREW M12 x 40 CAP HD SCREW WASHER SINGLE MOTOR BRAKE ASSEMBLY COBRA WINCH DRUM ASSEMBLY - STD OX MOTOR ASSEMBLY AIR SOLENOID AIR SOLENOID BRACKET...
- Page 8 END COVER MOTOR ASSEMBLY BRAKE FREESPOOL WINCH BODY CLUTCH PLATE DRIVE TIE BAR GEARBOX RING GEAR SHAFT DRIVE PULLEY DRIVE BELT FREESPOOL PLATE DRIVE PINS END COVER PULLEY DRIVE SHAFT FAIRLEAD DRUM SEAL DRUM BEARING GEARBOX CASSETTE GEARBOX DRIVE GEAR www.red-winches.com Winches ULTIMATE PERFORMANCE PRODUCTS...
- Page 9 153097_QSLV-1_8-6-I 1x 1206621_AMTE-M-H-M5 1x M4 x 16 4x ABU-MD-01 1x BRAKE SPRINGS FITTED INTO THESE HOLES EQUALLY SPACED LIGHT OIL BORE PRIOR TO ASSEMBLY LOCTITE LIGHT OIL SCREW LOCK ALL O-RINGS B243 PRIOR TO ASSEMBLY ABU-MD-09 8x ABU-MD-07 2x ABU-MD-08 1x M5 x 16 3x N228 61805 1x...
- Page 10 LOCTITE 234 (THREADLOCKER) TO BE APPLIED ON ALL FASTENERS VIPER-MD-53 N809 VIPER-MD-46 N109 VIPER-MD-45 ENTEX-72 HORNET2-MD-10 1X LIGHTLY GREASE GROOVES OF SPLINE ON ASSEMBLY WITH COPPER SLIP GREASE SPRAY WITH DUCK OIL ALL OVER AFTER IT HAS UNLESS SPECIFIED BEEN ASSEMBLED INTO FASTENER TORQUE WINCH...
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Page 11: Workshop Manual
Winches OX MOTOR BUILD FEATURES: • Twin bearing setup (Front and Back) • Heavy duty brush pack, for those that want to over-volt • Dedicated mounting holes on the rear of the motor end plate for your motor solenoid • Flat rear cover, allowing mounting of the motor solenoid easier •... - Page 12 PART / DRG ALBRIGHT-COVERS- ITEM NO. DESCRIPTION NUMBER BUSBARS/QTY. RWM-MD-10 ELECTRIC MOTOR PULL SHAFT RWM-MD-12 SHORT BUZZ BAR - OX MOTOR RWM-MD-15 BUS BAR COVER - OX MOTOR RWM-MD-13-1 ARMATURE BUZZ BAR - OX MOTOR RWM-MD-14 BRASS POWER ROD - M8 HEXAGON FULL NUT M8 FORM A WASHER...
- Page 13 Lubrication Details Grease Specification: Gearbox Castrol Spherol L-EP 2 or BP Energrease LS-EP 2 Grease Specification: Freespool Shaft Duck Oil for internal Piston Copper Grease for External Spline As a guide Grease must be applied to the gears in the end housing and air freespool clutch plate as per the following: The lubrication frequency is based on constant 100% actual winch usage in hours per month:...
- Page 14 The Winch Gearbox Safety on the Winch This winch is part of a range of winches that are designed for high speed The winch is an excellent choice when it comes to speed and power for The gearbox has been specifically designed for strength, power and and high power.
- Page 15 COMPLETED DESCRIPTION NOTES YES / NO ALL BOLTS AND SCREWS FITTED CORRECTLY ALL BOLTS AND SCREWS (APART FROM THOSE INDICATED) SECURED WITH LOCTITE 234 ALL BOLTS AND SCREWS FITTED CORRECTLY AND TIGHTENED TO THE CORRECT TORQUE SETTING GEARS FULLY GREASED AND MINIMUM OF 1" OF GREASE IN LOWER PART OF GEARBOX CASE MOTORS CHECKED FOR FUNCTION &...
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