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RED
COBRA 2 XL
XL DRUM LENGTH
ADVENTURE GEAR BOX - RATIO 214:1
RATED PULL: 6000KG
AIR BRAKE FITTED ON ALL OPTIONS
OX MOTOR FITTED ON ALL OPTIONS FOR THE
ULTIMATE POWER BEHIND YOUR WINCHING
This winch is a RED WINCHES designed product, whose designs have undergone
extensive testing. The end user can now enjoy a professional highly engineered,
precision, high performance electric winch capable of operating in the most demanding
of situations.The small compact size combined with its pulling power and billet CNC
housings make it an ideal winch for maximum impact when faced with minimal
installation space
WINCH
COBRA 2 (ADV GB)
TYPE
Winches
WINCH
LOW LINE, SINGLE MOTOR, 12V / 24V DC
AIR BRAKE, FREESPOOL
DESCRIPTION:
RED
DRAWING NUMBER:
Telephone: +44 (0)1460 67744
COBRA2 TECHNICAL MANUAL
Email:
sales@red-winches.com
Drawing not to be reproduced or distributed in any format or method without specific permission from Redstart//Design.
www.red-winches.com
Winches
ULTIMATE PERFORMANCE WINCH
SCALE
REVISION
SHT
A
1:2
OF
1
11
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Summary of Contents for Red Winches COBRA 2 XL
- Page 1 OX MOTOR FITTED ON ALL OPTIONS FOR THE ULTIMATE POWER BEHIND YOUR WINCHING This winch is a RED WINCHES designed product, whose designs have undergone extensive testing. The end user can now enjoy a professional highly engineered, precision, high performance electric winch capable of operating in the most demanding of situations.The small compact size combined with its pulling power and billet CNC...
- Page 2 CONTENTS WINCH MANUAL COVER CONTENTS PAGE WINCH DIMENSIONS WINCH OVERVIEW DIAGRAM WINCH EXPLODED DIAGRAM WINCH PULLEY ARRANGEMENT WINCH FREESPOOL DIAGRAM WIRING CONNECTION SCHEMATIC OX MOTOR DIAGRAM BRAKE ASSEMBLY GEAR BOX DIAGRAM www.red-winches.com Winches ULTIMATE PERFORMANCE PRODUCTS DRAWING NUMBER: SCALE TITLE Telephone: +44 (0)1460 67744 RED WINCH COBRA 2 ADVENTURE GEARBOX - TECHNICAL MANUAL CONTENTS...
- Page 3 COBRA2 ADVENTURE GEARBOX WINCH WEIGHT = 39kg XL DRUM WIDTH 491.3 330.0 175.0 M12 FIXINGS 12.9 RATED 38.0 www.red-winches.com Winches ULTIMATE PERFORMANCE PRODUCTS DRAWING NUMBER: SCALE TITLE Telephone: +44 (0)1460 67744 RED WINCH COBRA 2 ADVENTURE GEARBOX - TECHNICAL MANUAL WINCH DIMENSIONS Email: sales@red-winches.com...
- Page 4 ULTIMATE BRAKE FOR YOUR WINCH AIR BRAKE ASSEMBLY FITTED TO END OF GEARBOX ALBRIGHT MOTOR CONTROLLER COPPER BUS BARS AIR SOLENOID FOR AIR BRAKE FOR THE ULTIMATE TRANSFER OF POWER 6MM AIRLINE TUBE REQUIRED TO FEED PISTON BODY FROM COMPRESSOR VIA A TOGGLE OR SOLENOID SWITCH (IF AIR FREESPOOL ORDERED / FITTED) THE MIGHTY OX MOTOR IS A...
- Page 5 ITEM PART / DRG DESCRIPTION MOTOR/WITH NUMBER BOX/QTY. EXP2-MA-01C_XL COBRA 2 WINCH BODY ASSY EXP2-MA-02C_ADV COBRA 2 GEARBOX ASSY-ADVENTURE EXP2-MA-04_PF EXPLORER 2 FREESPOOL ASSEMBLY EXP2-MD-05C_XL COBRA-2 DRIVE SHAFT - XL EXP2-MD-17C END PLATE - COBRA EXP2-MD-18_XL EXPLORER FAIRLEAD - XL EXP2-MD-28C COVER EXP2-MD-36C...
- Page 6 EXP2-MD-36C LARGE PULLEY DRIVE BELT 10PA-560-16 EXP2-MD-35C SMALL PULLEY COVER REMOVED FOR CLARITY www.red-winches.com Winches ULTIMATE PERFORMANCE PRODUCTS DRAWING NUMBER: SCALE TITLE Telephone: +44 (0)1460 67744 WINCH PULLEY ARRANGEMENT 1:1.5 RED WINCH COBRA 2 ADVENTURE GEARBOX - TECHNICAL MANUAL Email: sales@red-winches.com Drawing not to be reproduced or distributed in any format or method without specific permission from Redstart//Design.
- Page 7 MANUAL FREESPOOL ASSEMBLY (NOT SHOWN) DRUM FREESPOOL: LIFT AND ROTATE TO INITIATE DRUM FREESPOOL MOVEMENT ENGAGE DRUM: ROTATE AND LOWER AIR FREESPOOL ASSEMBLY (SHOWN) DRUM FREESPOOL: EXP2-MD-16_PF SWITCH OPERATED OR WIRELESS AIR SUPPLIED THROUGH A 2-WAY DC SOELNOID VALVE ENGAGE DRUM: ROLLPIN REMOVE POWER, AIR EXHAUSTS, PIN RE-ENGAGES O-RING-804...
- Page 8 WARNING ENSURE POSITIVE CABLE LUG IS INSULATED FROM ACCIDENTAL TOUCHING AND DOES NOT TOUCH ANY SURROUNDING PARTS OR MOTOR BUZZ BARS POSITIVE 12V CABLE FROM BATTERY TO BE CONNECTED HERE M8 MALE THREAD EARTH CONNECTION 70mm2 CABLE TO BE USED FROM BATTERY CAN GO ON EITHER ONE OF THREE M8 THREADED HOLES...
- Page 9 With the appropriate battery and alternator system, these OX motors will provide tremendous pulling power and a very high drum speed at no-load when respooling the rope back on to the drum. ALRIGHT HEAVY DUTY SOLENOIDS WARNING M8 EARTH Never allow the OX motor to 'over-speed' or run in CONNECTIONS (3) a no-load situation for too long as the armature could become damaged through revolving too fast...
- Page 10 153097_QSLV-1_8-6-I WARNING 1206621_AMTE-M-H-M5 ONLY REMOVE BRAKE DISC SCREWS WHILE THE AIR IS ON. AIR FEED FOR BRAKE N228 FROM WINCH AIR AIR MUST BE APPLIED TO THE UNIT TO BRAKE SOLENOID VALVE TAKE PRESSURE OFF THE BRAKE PADS BEFORE ATTEMPTING TO REMOVE SCREWS ABU-MD-02 O-RINGS MUST BE ALL LIGHTLY OILED BEFORE ASSEMBLY...
- Page 11 4205 ATN9 EXP2-MD-13C BEARING ANNULUS RING GEAR INTERNAL SPUR GEAR DRIVE COBRA 2 ADVENTURE SECTION A-A GEARBOX SCALE 1 : 1 www.red-winches.com Winches ULTIMATE PERFORMANCE PRODUCTS DRAWING NUMBER: SCALE TITLE RED WINCH COBRA 2 ADVENTURE GEARBOX - TECHNICAL MANUAL Telephone: +44 (0)1460 67744 ADVENTURE GEARBOX DIAGRAM Email: sales@red-winches.com...
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