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120 Pulsar Cutter
Operator's and Parts Manual
M K Martin Enterprise Inc
3950 Steffl er Rd Elmira On Ca N3B 2Z3
Tel: 519-664-2752
Toll Free 1-855-664-2752
Fax: 519-664-3695
E-mail: sales@mkmartin.ca
www.mkmartin.ca

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Summary of Contents for M K Martin Enterprise PULSAR 120

  • Page 1 120 Pulsar Cutter Operator’s and Parts Manual M K Martin Enterprise Inc 3950 Steffl er Rd Elmira On Ca N3B 2Z3 Tel: 519-664-2752 Toll Free 1-855-664-2752 Fax: 519-664-3695 E-mail: sales@mkmartin.ca www.mkmartin.ca...
  • Page 3: Table Of Contents

    Table of Contents 1. Warranty 2. Registration 3. Safety 4. Decal Location 5. Setup Instructions 6. Cutter Operation 7. Main Cutter Parts 8. Tee Gearbox Parts 9. Angle Gearbox Parts 10. PTO Drive-line Installation 11. Cross Shaft (between gearbox) 12. Rear Drive Shaft with Slip-Clutch 13.
  • Page 4: Warranty

    3950 Steffl er Rd.  Elmira  Ontario, Canada  N3B 2Z3  Email : sales@mkmartin.ca  Fax : (519)-664-3695  Tel : (519)-664-2752 Warranty Eff ective on products retailed on or after November 1, 2017 Two Year Limited Consumer Warranty Five Year Limited Consumer Warranty on Gearboxes 90 Day Limited Commercial Warranty including Gearboxes Commercial includes rental and industrial applications.
  • Page 5 Purchaser’s warranty protection is valid only when this completed form or a copy of this form is on fi le at M K Martin Enterprise Inc. By fi lling out this form the purchaser has acknowledged delivery of equipment and owner’s / operator’s manual and has accepted the condition of the equipment.
  • Page 6: Registration

    Warranty Registration Please Cut and Return to M K Martin Enterprise Inc Fold And Tape here Do not tape all edges or use staples Fold Here ------------------------------------------------------------------------------------------------------------------------- Postage Stamp M K Martin Enterprise Inc 3950 Steffl er Rd Elmira ON CA N3B 2Z3...
  • Page 7: Safety

    Danger: Indicates a hazardous situation that needs to be avoided. It is you the operator that needs to be aware of these dangers. If you have any questions not answered in this manual please contact your dealer or M K Martin Enterprise Inc Tel: 519-664-2752 3950 Steffl er Rd...
  • Page 8 Safety - It’s in your interest! Safety Guidelines. Safety is one of our main concerns, however it is up to the operator to practice caution. To avoid personal injury, study the following practice and insist that those working with you to follow them.
  • Page 9: Decal Location

    \\DC1\engineering\Solidworks\Solidworks_Elo\Cutter\Thrifty\120\120 Pulsar Cutter.SLDASM Decal Location #1 - Before operating machine, carefully read the instruction manual Notes Folder S:\Solidworks\Solidworks_Elo\Cutter\Thrifty\120\ DIMENSIONS ARE IN INCHES TOLERANCES NON SPECIFIED: 120 Pulsar Cutter FRACTIONAL 1/64 DWG. NO. DATE DRAWN December-03-13 8:47:01 AM BEND 10265 TWO PLACE DECIMAL 0.01"...
  • Page 10 Setup Information With the deck flat on a firm surface and the cylinder retracted the hitch should be at draw-bar height. The hitch control rods can be adjusted for some height variation,. You may need to ad- just the tractor draw-bar height as well. After finishing the adjustment, measure to ensure that pin to pin measurement is equal on both control rods.
  • Page 11 PTO Cutting Informational Cont. Equipment Raised and Tractor turned sharp Th is will be the collapsed length of PTO drive shaft PTO Shaft Collapsed Fig 1 PTO Shaft Extended Equipment Lowered and tractor straight. Th is will be the extended length of the PTO drive shaft .
  • Page 12 Operation After the tractor is attached, the PTO and the hydraulic lines have been connected, raise and lower the deck to ensure that the lifting linkage is working properly and the hydraulic lines are not being caught or pinched.. Notice , the deck will stay parallel to the ground as cutting height is changed and the hitch yoke also stays parallel.
  • Page 13 Notes...
  • Page 14 Item # Part # Description 512-1201038 Front PTO 512-1201039 PTO Intermediate Shaft Shield 3/16 Lynch Pin 512-1201034 Rear Drive Shaft c/w Slip-Clutch mm8x1.25x16 Bolt 512-1201042 PTO Shield 3/16 Lynch Pin 512-1201041 PTO Shield Bracket 512-120-1000 Main Deck 512-1201010 Gearbox Drive-Line 512-120F17A Angle Gearbox 512-1201013...
  • Page 15 Item # Part # Description 512-1201021 Bearing Outer Cup 512-1201022 Bearing Outer Cone 512-1201023 Washer 3/16x1 1/4 Cotter Pin 512-1201024 Wheel Nut 512-1201025 Dust Cap 512-1201009 Angle Gearbox Shield Bracket 3/4 Nut c/w lw 3/4 Nut c/w lw 1/4x3/4 Flange Bolt c/w Flange Nut DJ70111 Manual Tube 512-1201028...
  • Page 16 Notes...
  • Page 17 TF 340 Tee Drive Item Description Part No. Req. TF 340 J Gearbox code no. 9.340.000.00 Input Seal 512-0.340.2000.00 Oil Seal 50 x 90 x 10 512-8.7.1.01107 Oil Plug 3/8 512-8.6.5.00006 Casing 512-0.340.0300.00 Cotter pin 512-8.4.7.01112 Castle nut 512-0.132.7107.00 Spacer 512-0.340.7400.00 Crown 512-U0.125.6060.00...
  • Page 18 LF-140A.018 Item # Part # Description 8.5.2.00131 Snap Ring 72 UNI7437 0.248.7500.00 Shim 60.3x71 8.0.1.00870 Bearing 6207 0.140.1300.00 Cover 8.1.1.00343 Bolt M8x14 8.6.7.00269 Oil Filler Plug 1/2” GAS 0.12407101.00 Plate 0.132.7106.00 M30x1.5 8.4.7.0111 Cotter Pin B4x55...
  • Page 19 Item # Part # Description 0116.5203.00 Crown Wheel Z19 M6,5 8.0.9.00026 Bearing 30207 8.7.3.00055 Oil Seal 35x72x10 0.140.2000.00 Shaft 1”3/8Z6 0.132.5004.00 Pinion Z15 M6,5 0.712.7500.00 Shim 70.3 8.0.9.00469 Bearing 30210 8.7.1.01107 Dbl Lip Seal 50x90x10 0.139.7100.00 Protective Washer 0.140.3002.00 Shaft 0.139.7101.00 Blank Washer 8.2.2.00555...
  • Page 20 PTO Drive-line Dimension The PTO Drive-line as supplied with the machine will need to be checked for the proper length before being put into service. To accommodate the various hitch and tractor confi gurations the supplied shaft may be too long, or in some case too short.
  • Page 21 Cross Drive Shaft Item # Description Part # Yoke 1 ¾” Z20 512-151.016.082 Cross journal set 512-180.016.130 Double Yoke SD60 512-141.026.485 Complete Yoke 152 (1 3/8” Z6 512-141.026.192 Yoke 152 (1 3/8”) Z6 512-151.016.192 Tapered pin set 1 3/8 512-165.000.588...
  • Page 22 Rear Drive Shaft...
  • Page 23 Rear Drive Shaft Item # Description Part # Complete Collar Yoke 512-141.026.544 Cross Journal Set 512-180.016.130 Outer Yoke 512-151.016.028 Roll Pin for outer tube 512-190.000.018 Outer Tube 512-152.160.211.0710 Inner Tube 512-153.160.111 Roll Pin for inner tube 512-190.000.016 Inner Yoke 512-151.016.029 Complete Disc Clutch F29 512-146.262.032 Guard Retaining Collar for outer tube...
  • Page 24 Tractor PTO Shaft Item # Description Part # Complete Collar Yoke 512-141.026.544 Cross Journal Set 512-180.016.130 Outer Yoke 512-151.016.028 Roll Pin for Outer Tube 512-190.000.018 Bush with grease nipple 512-180.016.316 Complete Outer Tube 512-152.170.284.0720 Inner Tube 512-153.160.110 Roll Pin for Inner Tube 512-190.000.016 Inner Yoke 512-151.016.029...
  • Page 25: Bolt Torque Chart

    Bolt Torque As used on this machine • Bolt torque table shown below gives torque values for various bolts used. • This chart is for non-lubricated threads. • Replace with same strength bolt. Torque Specifi cations. Torque values are identifi ed by their head markings. Diameter SAE 2 SAE 5...
  • Page 26: Maintenance

    Maintenance This Cutter has very few lube points Hydraulic Oil comes from tractor system. 8-10 hours Universal Joints on PTO Shaft (4 places) Visually check for flat tires. 30-35 PSI 20-30 Hours Sliding tubes on PTO Shaft Weekly Check Oil Level in Gearbox 1 US quart (.785 liter) SAE 85W90 Oil Monthly...