Related Manuals for Ozotech EOG 200
Summary of Contents for Ozotech EOG 200
- Page 1 Enhanced Oxygen Generator EOG 200 Operation & Maintenance Manual OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 2: Table Of Contents
2.1 Operating Environment 2.2 Installation 2.3 Operation Maintenance 3.1 Ozone Generator Maintenance 10-11 3.2 Timer Service Reset Instructions 4.0 Spare/Replacement Parts Specifications 6.0 Component Replacement Troubleshooting Guide 8.0 Limited Warranty 9.0 Service Returns 10.0 Illustrations Figure 1. Ozotech EOG Internal Layout 18 Mainenance Notes OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... - Page 3 Dear Valued Customer: Congratulations on your purchase of an enhanced oxygen generaor (EOG). This user manual was created to help you get the most out of your new device and to assist you with the initial set up. Please visit www.ozotech.com to learn more about our products. Thank you for choosing Ozotech! OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 4: Caution
Only qualified personnel should be allowed to set up, maintain and operate this equipment. The equipment must be operated using a properly grounded electrical circuit that is protected by either a fuse or circuit breaker. Do not use an extension cord to supply power to this equipment. * Ozotech, Inc., assumes no liability for damages or injuries incurred by misuse of this product. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 5: Installation And Operation
Internal Keep the inside of the generator chassis clean and dry. Dust particles and condensation pose a challenge to the consistent operation of all ozone generators. Make a note to inspect the internal cleanliness of the equipment when scheduled maintenance is performed. For further information, refer to section 5.0. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 6: Installation
Clack® valve housing through the hole in the backplate, and through the strain relief channel above to keep wiring in place. a. Leave enough wire length to connect to the signal relay terminal block of the control circuit board. Make sure the wire is flush in the channel for proper bracket installation. b. Replace the control board bracket into backplate until it “snaps” into place. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... - Page 7 *EOG 200 = 10-, 12-,14-inch diameter tanks 10” = 40 Minute draw 12” = 60 Minute draw 14” = 80 Minute draw •Draw times based on 30% freeboard •Relay turns ozone on 1 minute after draw starts and turns ozone off 1 minute before draw ends. Clack Corp. recommends venturi relative to tank size should be used. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 8: Operation
Green Light Blinking Quickly: High voltage startup (up to 3 seconds). Green Light Solid: High voltage is ON & stable; CD cell producing ozone. Red Light Solid: Unstable operation; CD cell may need cleaning. Green/Red Light Alternating Twice/Second: HV is ON, but operating current is low. If persistent, CD cell may need cleaning. Red Light Flashing: NO or NC contacts are shorted. Remove short condition. Orange Light: 1-year timer has expired; clean CD cell, then reset timer by pressing red “alarm reset” button on PCB once. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... - Page 9 Fusing: The control PCB is equipped with automatically resetting on-board fuses. If these fuses trip, due to a short of the HV transformer, excessive load on the auxiliary output(s), remove excessive load/cause of short, and cycle main power on/off to reset. If the HV transformer is shorted, the LED indicator will stay solid red until condition is remedied. If either NO or NC output is active and experiences excessive load, the LED indicator will quickly flash red until condition is removed. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 10: Maintenance
3.1 Ozone Generator Maintenance Frequency of Maintenance: Every 12 months, more frequently in high humidity areas. Perform the following CD cell cleaning procedure: Note: A CD cell cleaning kit may be purchased from Ozotech, Inc. Reference section 6.0 for more information. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... - Page 11 NOTE: Hot water can be used if nitric acid buildup is severe. 3. Ensure that the CD cell is completely dry, inside and out, before re-installation: a. Use dry, compressed air to blow through either CD cell barbed fitting until no moisture is ejected from the opposite barbed fitting. 4. Reinstall clean, dry CD cell into the EOG in reverse order, making sure all air and electrical connections are secure. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
- Page 12 3. Inspect the inside of the generator for dust and moisture. 4. Thoroughly clean and dry the inside of the generator. 5. Replace top cover. 6. Replace any in-line and brine elbow check valves. 3.2 Maintenance Timer Service Reset Instructions: Normally the EOG controller board will signal cell maintenance is due by changing the LED indicator light to an orange color, once service has been performed then the timer will be reset simply by pressing the “Alarm Reset” button. However, if a technician services or replaces the cell prior to the one-year service signal is displayed, a “forced reset” on the timer should be performed. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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Page 13: Timer Service Reset Instructions
3.2 Timer Reset Instruction Continued Follow these instructions to perform a reset on the EOG board: 1. Disconnect power from the EOG. 2. Press and hold reset button while repowering the EOG. 3. Pulsing orange LED will indicate timer rest function is active.* Press reset button again to complete reset. LED will pulse green when finished. 4. The EOG is now ready to operate as normal. Note: This feature only applies to EOGs made after May 2020 (See program rev code on side of transformer and or date code in serial number). *Note: To abort the timer reset once timer reset function is active (pulsing orange), disconnect then reconnect power without pressing any buttons. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 14: Spare/Replacement Parts
Ozone resistant in-line check valve* (2) 40080-01 Wall transformer, 120/240VAC to 12VDC/2A, regulated (domestic customers only) 47044-1 CD cell maintenance kit * Denotes recommended spare maintenance parts with initial purchase. Followed by additional quantity recommended for one year’s scheduled maintenance. 5.0 Specifications Input Power Requirements: Operating Voltage: 12VDC via 120/240VAC 50/60Hz switching power supply Power Consumption: 600mA @ 12VDC (7.2 watts) nominal Size (L x W x H): 6.8” x 4.4” x 5.4” Shipping Weight: 2 lbs. Ozone Output: 220 mg/hr. Enclosure: ABS OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 15: Component Replacement
Cut the CD cell retaining strap holding the cell into the cell clips, and discard. c. Disconnect the air inlet and ozone outlet hoses from the CD cell barb fittings. d. Pull the CD cell straight up from the retaining clips. 2. Replace with new CD cell in reverse order, making sure all air and electrical connections are secure. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 16: Troubleshooting Guide
Replace CD cell. direct short Cell is plugged with Refer to section 5.1 on build-up of nitrous pgs. 10-11 to clean CD byproducts and cell. Replace CD cell. particulate matter. Usually caused by the lack of proper air preparation OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 17: Limited Warranty
1. Failure to perform proper maintenance as defined and recommended in this manual. 2. Failure to adhere to and provide proper operating conditions, as defined in this manual, including operation outside of temperature range, operating in wet or dirty environment, operation outside of manufacturer’s specifications. 3. Adjustments made by user other than product output flow rate within ranges specified by manufacturer. OZOTECH, Incorporated assumes no liability for damages incurred by deliberate or incidental misuse of this product, or damages incurred in transit. Read Limited Product Warranty>Link OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 18: Service Returns
ALL FREIGHT CHARGES INTO THE FACTORY MUST BE PREPAID. If the repair is covered under warranty, the factory will pay return shipping charges (surface rates only) to the address listed on the RMA, within the Continental United States. If the repair is not covered under warranty, the returning party is responsible for payment of return shipping and handling charges, as well as labor and equipment costs associated with the repair. OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... -
Page 19: Illustrations
10.0 Illustrations Figure 1: EOG internal layout OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com... - Page 20 Maintenance Notes OZOTECH, Inc. • 1015 South Main Street, Yreka, CA 96097 • Ph. 530.842.4189 • ozotech.com...
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